DESIGN AND STRESS ANALYSIS OF HELICAL GEAR USING FINITE ELEMENT ANALYSIS BY TRIPLE ANGLE LOAD APPLYING METHOD

The bend and surface stresses of gear tooth are major factor for failure of gear. Pitting is a surface fatigue failure due to repetition of high contact stresses. This paper investigates finite element model for monitoring the stresses induced of tooth flank, tooth fillet during meshing of gear. The involute profile of helical gear has been modelled and the simulation is carried out for the bending and contact stresses, and the same have been estimated. To estimate bending and contact stresses,3D models for different helical angle, face width are generated by modelling software and simulation is done by finite element software package. Analytical method of calculating gear bending stresses uses AGMA bending equation and for contact stress AGMA contact equation are used. It is important to develop appropriate models of contact element and to get equivalent result using Ansys and compare the result with standard AGMA stress.