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© 2026 IJSREM – International Journal of Scientific Research in Engineering and Management. This is an open-access journal. Articles are published under the Creative Commons Attribution (CC BY 4.0) License, which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.

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Paper ID:IJSREM65714

3D Modeling of Natural and Forced Air Cooling in a Lithium-Ion Battery Pack for Electric Vehicles

Stream/Area:

-

Subject:

-

Paper ID:

IJSREM65714

Volume:

10 |

6 |

Jun 2026

Pages:

1-4

Publication Frequency:

Monthly (12 issues per year)

DOI
Digital Object Identifier
10.55041/IJSREM65714

License:International Journal of Scientific Research in Engineering and Management follows the Creative Commons Attribution 4.0 (CC BY 4.0) License, allowing free use and distribution with proper attribution.

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Authors

Ritesh Kumar Rajan

Ritesh Kumar Rajan

Department of Mechanical Engineering

Priyadarshini College of Engineering, Nagpur.

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Mentors

DIAK

Dr. I. A. Khan

Department of Mechanical Engineering

Priyadarshini College of Engineering, Nagpur.

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Abstract

The thermal performance of lithium-ion battery packs is a critical factor affecting the safety, reliability, cycle life, and operational efficiency of electric vehicles (EVs). Excessive temperatures and non-uniform temperature distributions can accelerate battery degradation and increase the risk of thermal runaway. This study presents a Computational Fluid Dynamics (CFD) investigation of natural and forced air cooling strategies for a 25P17S lithium-ion battery pack operating under high discharge conditions. Four cooling configurations were analyzed, including natural convection and forced convection with inlet air velocities of 0.5 m/s, 1.0 m/s, and 1.5 m/s. Temperature distribution, hotspot formation, and thermal uniformity were evaluated to determine the effectiveness of each cooling strategy. The results indicate that natural convection produced inadequate heat dissipation, resulting in a maximum battery temperature of approximately 94°C. Increasing airflow velocity progressively improved thermal performance by reducing hotspot intensity and enhancing temperature uniformity throughout the battery pack. Among the investigated cases, the 1.5 m/s airflow condition demonstrated the best cooling performance, reducing the estimated peak temperature to approximately 78°C and significantly decreasing temperature gradients across the pack. The study demonstrates that forced air cooling can provide an effective and economical thermal management solution for medium-power electric vehicle battery applications.

KEYWORDS

Electric Vehicle Lithium-Ion Battery Battery Thermal Management System Computational Fluid Dynamics Air Cooling Thermal Management.

Cite This Article

Ritesh Kumar Rajan, Dr. I. A. Khan, "3D Modeling of Natural and Forced Air Cooling in a Lithium-Ion Battery Pack for Electric Vehicles," International Journal of Scientific Research in Engineering and Management, vol. 10, no. 6, pp. 1-4, Jun 2026. https://doi.org/10.55041/IJSREM65714

Full Article/Conclusion

Natural convection cooling was ineffective for removing heat from the preheated lithium-ion battery pack and resulted in persistent thermal hotspots. Increasing airflow velocity significantly enhanced convective heat transfer and accelerated thermal recovery.

References

1.       John B. Goodenough and K. S. Park, "The Li-ion rechargeable battery: A perspective," Journal of the American Chemical Society, vol. 135, no. 4, pp. 1167-1176, 2013. 2.       Akira Yoshino, "The birth of the lithium-ion battery," Angewandte Chemie International Edition, vol. 51, no. 24, pp. 5798-5800, 2012. 3.       T. M. Bandhauer, S. Garimella, and T. F. Fuller, "A critical review of thermal issues in lithium-ion batteries," Journal of The Electrochemical Society, vol. 158, no. 3, pp. R1-R25, 2011. 4.       X. Feng et al., "Thermal runaway mechanism of lithium-ion battery for electric vehicles: A review," Energy Storage Materials, vol. 10, pp. 246-267, 2018. 5.       M. A. Roscher, O. Bohlen, and J. Vetter, "Detection of lithium-ion battery failures in automotive applications," IEEE Transactions on Vehicular Technology, vol. 60, no. 1, pp. 98-107, 2011. 6.       A. Pesaran, "Battery thermal management in EVs and HEVs: Issues and solutions," Advanced Automotive Battery Conference, Las Vegas, USA, 2001. 7.       Y. Rao and S. Wang, "A review of power battery thermal energy management," Renewable and Sustainable Energy Reviews, vol. 15, no. 9, pp. 4554-4571, 2011. 8.       Y. Fan, S. Bao, and X. Ling, "Review of cooling methods for lithium-ion battery thermal management systems in electric vehicles," Applied Thermal Engineering, vol. 94, pp. 846-854, 2016. 9.       Y. Lai, W. Wu, and K. Chen, "A compact and lightweight liquid-cooled thermal management solution for cylindrical lithium-ion power battery pack," International Journal of Heat and Mass Transfer, vol. 144, 2019. 10.    A. Alawi et al., "A comprehensive review of thermal management challenges and safety considerations in lithium-ion batteries for electric vehicles," Batteries, vol. 11, no. 7, p. 275, 2025.

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Publication Date

6/30/2026

Peer Review Type

Double-Blind Peer Review

Review Rounds: 2

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