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Paper ID:IJSREM68000

3D-Printed Permanent Magnet Alternator-Based Hybrid Energy System

Stream/Area:

-

Subject:

-

Paper ID:

IJSREM68000

Volume:

10 |

10 |

Oct 2026

Pages:

1-4

Publication Frequency:

Monthly (12 issues per year)

DOI
Digital Object Identifier
10.55041/IJSREM68000

License:International Journal of Scientific Research in Engineering and Management follows the Creative Commons Attribution 4.0 (CC BY 4.0) License, allowing free use and distribution with proper attribution.

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Authors

DEH

Dr.U. E. Hiwase

Department of Electrical Engineering

Priyadarshini Collage Of Engineering

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PKGG

Prof. K. G. Gaurkhede

Department of Electrical Engineering

Priyadarshini Collage Of Engineering

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DN

Dharmendra Nimje

Department of Electrical Engineering

Priyadarshini Collage Of Engineering

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SK

Shamil Kanoje

Department of Electrical Engineering

Priyadarshini Collage Of Engineering

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SB

Sohel Barade

Department of Electrical Engineering

Priyadarshini Collage Of Engineering

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OR

Omkumar Rahangdale

Department of Electrical Engineering

Priyadarshini Collage Of Engineering

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VG

Vishal Gupta

Department of Electrical Engineering

Priyadarshini Collage Of Engineering

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Mentors

PKGG

Prof. K. G. Gaurkhede

Department of Electrical Engineering

Priyadarshini Collage Of Engineering

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Abstract

This paper presents a hybrid renewable energy system that combines a low-speed, axial-flux, coreless permanent magnet alternator, driven by a vertical-axis wind turbine, with a 30 W photovoltaic (PV) panel. The alternator is built largely from 3D-printed parts and is intended to generate three-phase AC at low rotational speed without a mechanical gearbox. The system rectifies its output and combines it with the PV output on a common DC bus. A battery management system (BMS) provides protected charging and storage, and an inverter supplies 230 V AC to the load. The paper describes the architecture, the construction of the alternator, the power electronics, the operating logic and the components used, and reports the progress of the hardware prototype, which has been fabricated and assembled. A comparison with published 3D-printed energy harvesters and a test plan for the remaining performance evaluation are also given. The aim is a low-cost, lightweight and reliable solution for small-scale renewable generation.

KEYWORDS

permanent magnet alternator axial flux coreless stator 3D printing hybrid renewable energy vertical-axis wind turbine solar photovoltaic battery management system

Cite This Article

Dr.U. E. Hiwase, Prof. K. G. Gaurkhede, Dharmendra Nimje, Shamil Kanoje, Sohel Barade, Omkumar Rahangdale, Vishal Gupta, Prof. K. G. Gaurkhede, "3D-Printed Permanent Magnet Alternator-Based Hybrid Energy System," International Journal of Scientific Research in Engineering and Management, vol. 10, no. 10, pp. 1-4, Oct 2026. https://doi.org/10.55041/IJSREM68000

Full Article/Conclusion

A hybrid system combining a 3D-printed, low-speed, axial-flux coreless permanent magnet alternator with a 30 W PV panel, BMS and inverter has been designed, and its hardware prototype has been fabricated and assembled. The architecture, operating logic and test plan have been defined. The remaining work is performance testing, covering generated voltage and power versus speed, battery charging and inverter output, followed by the final results and conclusions.

References

[1] I. Shuaibu, E. H. T. Wei, R. Kannan, and Y. A. Samaila, "Advancements in axial flux permanent magnet machines utilizing coreless technology: A systematic review," Ain Shams Eng. J., vol. 15, no. 12, p. 103091, 2024, doi: 10.1016/j.asej.2024.103091. [2] C. Soemphol and N. Angkawisittpan, "3D-printed materials based low-speed permanent magnet alternator for energy harvesting applications," Mater. Today: Proc., vol. 22, no. 2, pp. 180–184, 2020, doi: 10.1016/j.matpr.2019.08.034. [3] S. G. Herawan, S. A. Syahputra, E. M. Tokit, F. A.-Z. Mohd Sa'at, and M. A. Mohd Rosli, "Energy harvesting applications using 3D-printed coreless generator," IOP Conf. Ser.: Mater. Sci. Eng., vol. 1082, 2nd Int. Conf. Experimental and Computational Mechanics in Engineering, Banda Aceh, Indonesia, Oct. 2020. [4] Z. Wang, C. Huber, J. Hu, J. He, D. Suess, and S. X. Wang, "An electrodynamic energy harvester with a 3D printed magnet and optimized topology," Appl. Phys. Lett., vol. 114, no. 1, p. 013902, 2019, doi: 10.1063/1.5074123. [5] B. Kawa, K. Sliwa, V. C. Lee, Q. Shi, and R. Walczak, "Inkjet 3D printed MEMS vibrational electromagnetic energy harvester," Energies, vol. 13, no. 11, p. 2800, 2020. [6] W. Burlikowski, Z. Kowalik, P. Kowol, and R. Michalik, "3D printing of composite material for electromechanical energy harvesters," Electronics, vol. 11, no. 9, p. 1458, 2022, doi: 10.3390/electronics11091458. [7] S. G. Herawan, S. A. Syahputra, E. M. Tokit, F. A.-Z. Mohd Sa'at, and M. A. Mohd Rosli, "Effect of number of permanent magnetic poles on 3D printed coreless alternator rotor," IOP Conf. Ser.: Mater. Sci. Eng., vol. 1082, no. 1, p. 012009, 2021, doi: 10.1088/1757-899X/1082/1/012009. [8] F. Wu and A. M. El-Refaie, "Toward additively manufactured electrical machines: Opportunities and challenges," IEEE Trans. Ind. Appl., vol. 56, no. 2, pp. 1306–1320, 2020, doi: 10.1109/TIA.2019.2960250. [9] P. Gawron, T. M. Wendt, L. Stiglmeier, N. Hangst, and U. B. Himmelsbach, "A review on kinetic energy harvesting with focus on 3D printed electromagnetic vibration harvesters," Energies, vol. 14, no. 21, p. 6961, 2021, doi: 10.3390/en14216961.

Editorial & Review Transparency

Publication Date

10/14/2026

Peer Review Type

Double-Blind Peer Review

Review Rounds: 2

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