A COMPREHENSIVE APPROACH TO WORKPLACE HAZARD IDENTIFICATION AND OCCUPATIONAL RISK EVALUATION IN MANUFACTURING FACILITIES

This paper presents a comprehensive approach to workplace hazard identification and occupational risk evaluation in manufacturing facilities. The proposed framework integrates workplace inspections, task-based hazard analysis, worker consultation, incident and near-miss review, semi-quantitative risk scoring, risk prioritisation, control implementation, and continuous monitoring. The framework provides a structured method for identifying mechanical, chemical, physical, ergonomic, electrical, fire-related, and organisational hazards. Its risk matrix can assist safety professionals in prioritising corrective actions, while the hierarchy of controls provides a systematic basis for selecting appropriate preventive measures. The approach also highlights the importance of documenting responsibilities, verifying control effectiveness, reassessing residual risks, and updating assessments when workplace conditions change. A consistent process can support more informed safety decisions and strengthen the integration of occupational health and safety into routine manufacturing operations. However, the framework remains a proposed methodology rather than an empirically validated intervention. Its effectiveness must be established through field application, systematic data collection, and comparison of safety performance before and after implementation. Future research should focus on validation across different manufacturing sectors and the integration of digital tools for more consistent and proactive risk management. Overall, a comprehensive and continuously reviewed hazard identification and risk evaluation process offers a practical foundation for improving occupational safety management in manufacturing facilities.

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