A Study on Production Bottlenecks and Their Impact on Production Flow in KM Seat Co Pvt. Ltd.

This study examines production bottlenecks and their impact on production flow in a manufacturing organization, with the primary objective of identifying key constraints affecting productivity and analyzing their influence on operational efficiency. The research adopts a descriptive design using both primary and secondary data, where primary data were collected from 125 production employees through structured questionnaires, interviews, and direct observation, while secondary data were obtained from company records and relevant literature. Statistical tools such as percentage analysis, chi-square test, and ANOVA were applied. The findings reveal that machine breakdowns, labor shortages, raw material delays, and improper planning are the major causes of bottlenecks, and these factors significantly increase production time, cost, and delivery delays. The study contributes by suggesting practical improvements such as better maintenance, training, planning, and automation to enhance productivity and streamline production processes effectively.