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Paper ID:IJSREM63984

Automated Concrete Mix Design Using Python: A Code-Compliant IS 10262:2019 Framework for Accurate and Reproducible Mix Proportioning

Stream/Area:

-

Subject:

-

Paper ID:

IJSREM63984

Volume:

10 |

5 |

May 2026

Pages:

1-11

Publication Frequency:

Monthly (12 issues per year)

DOI
Digital Object Identifier
Not assigned

License:International Journal of Scientific Research in Engineering and Management follows the Creative Commons Attribution 4.0 (CC BY 4.0) License, allowing free use and distribution with proper attribution.

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Authors

KSD

Kulkarni Sanyogita Dilip

civil engineer

Mahatma Basaveshwar Education Society's College of Engineering Ambajogai

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DVSR

Dr. V. S. Rajamanya

civil engineer

Mahatma Basaveshwar Education Society's College of Engineering Ambajogai

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PPAV

Prof. P. A. Vedpathak

civil engineer

Mahatma Basaveshwar Education Society's College of Engineering Ambajogai

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PJMC

Prof. J. M. Chavan

civil engineer

Mahatma Basaveshwar Education Society's College of Engineering Ambajogai

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Mentors

DVR

Dr. V.S. Rajamanya

civil engineer

Mahatma Basaveshwar Education Society's College of Engineering Ambajogai

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Abstract

Concrete mix design is a critical activity in structural engineering because it controls the strength, workability, durability, economy and sustainability of concrete. Conventional mix design procedures based on IS 10262:2019 and IS 456:2000 are reliable; however, they involve repeated tabular references, arithmetic calculations and manual checks that can become time-consuming and error-prone when multiple design alternatives are required. The present research develops a Python-based automated concrete mix design framework that converts the codal procedure into a reproducible computational system. The proposed tool accepts basic material properties, exposure condition, grade of concrete, slump requirement, aggregate data and admixture inputs, and then calculates target mean strength, water-cement ratio, water content, cement content, fine aggregate, coarse aggregate, admixture quantity and final mix ratio using the Absolute Volume Method. A graphical user interface is incorporated to make the system usable for students, engineers and site personnel without requiring coding knowledge. The developed system is validated through an M30 grade example and produces 340.587 kg/m3 cement, 153.264 kg/m3 water, 701.684 kg/m3 fine aggregate, 1235.336 kg/m3 coarse aggregate and 3.406 kg/m3 admixture, corresponding to a mix proportion of 1:2.06:3.63 with a water-cement ratio of 0.45. Compliance checks confirm that the selected water-cement ratio, cement content and absolute volume balance satisfy the adopted codal limits. Additional dataset-based validation using 1030 records gives an R2 score of 0.879 and mean absolute error of 3.794 MPa, indicating acceptable predictive support for compressive strength interpretation. The study demonstrates that Python-based automation can improve speed, consistency, traceability and reliability of concrete mix design while forming a scalable foundation for future optimization and machine learning integration.

KEYWORDS

concrete mix design; Python automation; IS 10262:2019; Absolute Volume Method; compressive strength; graphical user interface; codal compliance

Cite This Article

Kulkarni Sanyogita Dilip, Dr. V. S. Rajamanya, Prof. P. A. Vedpathak, Prof. J. M. Chavan, Dr. V.S. Rajamanya, "Automated Concrete Mix Design Using Python: A Code-Compliant IS 10262:2019 Framework for Accurate and Reproducible Mix Proportioning," International Journal of Scientific Research in Engineering and Management, vol. 10, no. 5, pp. 1-11, May 2026.

Full Article/Conclusion

The present research successfully developed a Python-based automated concrete mix design framework following IS 10262:2019 and relevant IS 456:2000 provisions. The system converts the conventional manual design sequence into a structured and reproducible computational process. It calculates target mean strength, water-cement ratio, cement content, water content, fine aggregate, coarse aggregate, admixture quantity and final mix proportion using the Absolute Volume Method. The first objective was achieved by automating the concrete mix design process and reducing dependence on repetitive manual calculations. The second objective was satisfied through the computation model, which generated material quantities and mix ratios with an absolute volume balance of 1.000 m3. The third objective was achieved through a user interface that allows users to enter material properties and obtain instant code-compliant outputs. The fourth objective was satisfied through validation against manual IS method logic and compliance status checks. For the M30 grade example, the final mix proportion was 1:2.06:3.63 with a water-cement ratio of 0.45. All compliance checks passed, confirming that the design is technically acceptable. Dataset validation also showed good predictive support with R2 = 0.879 and MAE = 3.794 MPa. Overall, the study proves that Python-based automation can improve accuracy, speed, consistency and traceability in concrete mix design while providing a scalable platform for future AI-based optimization.

References

1.      Agrawa, C., & Abubakar, M. (2025). Development of a simplified methodology for British DoE concrete mix design procedure using Python. Nile Journal of Engineering and Applied Science. https://doi.org/10.5455/NJEAS.238594 2.      Al-Naghi, A. A. A., Ahmad, A., Amin, M. N., Algassem, O., & Alnawmasi, N. (2025). Sustainable optimisation of GGBS-based concrete: De-risking mix design through predictive machine learning models. 3.      Bureau of Indian Standards. (2000). IS 456: Plain and reinforced concrete - Code of practice. BIS. 4.      Bureau of Indian Standards. (2019). IS 10262: Concrete mix proportioning - Guidelines. BIS. 5.      Chen, B., Wang, L., Feng, Z., Liu, Y., Wu, X., Qin, Y., & Xia, L. (2023). Optimization of high-performance concrete mix ratio design using machine learning. Engineering Applications of Artificial Intelligence, 122, 106047. https://doi.org/10.1016/j.engappai.2023.106047 6.      Ji, H., Lyu, Y., Ying, W., Liu, J.-C., & Ye, H. (2024). Machine learning guided iterative mix design of geopolymer concrete. Journal of Building Engineering, 91, 109710. https://doi.org/10.1016/j.jobe.2024.109710 7.      Mussey, B. K., Damoah, L. N. W., Akoto, R. N. A., & Bensah, Y. D. B. (2024). Optimization of concrete mix design for enhanced performance and durability: Integrating chemical and physical properties of aggregates. Cogent Engineering, 11(1), 2347370. https://doi.org/10.1080/23311916.2024.2347370 8.      Oviedo, A. I., Londoño, J. M., Vargas, J. F., Zuluaga, C., & Gómez, A. (2024). Modeling and optimization of concrete mixtures using machine learning estimators and genetic algorithms. Modelling, 5(3), 642-658. https://doi.org/10.3390/modelling5030034 9.      Perumal, S., Khilari, D., Khairnar, P. N., Tinnaluri, V. S. N., Anilkumar, K. B., & Bhavanam, S. N. (2025). Machine learning-optimized concrete mix design system for sustainable high-rise construction. International Journal of Environmental Sciences, 11(4). 10.   Ramgade, K., Tule, M., Handa, O., & Kitey, A. (2021). Concrete mix design by using Python. International Research Journal of Engineering and Technology, 8(5).

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Publication Date

5/25/2026

Peer Review Type

Double-Blind Peer Review

Review Rounds: 2

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