DESIGN AND DEVELOPMENT OF A MANUALLY OPERATED LOW-COST FORKLIFT FOR SHORT-DISTANCE MATERIAL HANDLING APPLICATIONS

The manually operated forklift provides a simple approach to material handling in environments where moderate loads must be lifted and transported over short distances. The project addresses the physical effort associated with manual material handling by applying mechanical principles to create a controlled lifting action. The concept is particularly relevant to small workshops and warehouses where a powered forklift may not be necessary or convenient. Its operation without electricity or fuel is a key feature, while its simple construction can support economical fabrication and maintenance. The successful development of the prototype depends on correct structural design, stable load support, reliable mechanical joints and controlled operation. Actual load capacity, efficiency and lifting performance must be established through prototype testing. With further optimization, the concept can serve as a useful low-cost material-handling solution as well as a practical demonstration of mechanical engineering design principles.

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