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Paper ID:IJSREM67024

Design and Experimental Evaluation of a Pneumatic Magnetic Gripper with Vision-Based Inspection for Robotic Pick-and-Place Applications

Stream/Area:

-

Subject:

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Paper ID:

IJSREM67024

Volume:

10 |

8 |

Aug 2026

Pages:

1--

Publication Frequency:

Monthly (12 issues per year)

DOI
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Not assigned

License:International Journal of Scientific Research in Engineering and Management follows the Creative Commons Attribution 4.0 (CC BY 4.0) License, allowing free use and distribution with proper attribution.

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Authors

Mr. Girish.V.Mokat

Mr. Girish.V.Mokat

Department of Mechanical Engineering

CSMSS CHHATRAPATI SHAHU COLLEGE OF ENGINEERING

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Mr.Sachin Bhaskar Lahane

Mr.Sachin Bhaskar Lahane

Department of Mechanical Engineering

CSMSS CHHATRAPATI SHAHU COLLEGE OF ENGINEERING

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Dr.R.H.Shinde

Dr.R.H.Shinde

Department of Mechanical Engineering

CSMSS CHHATRAPATI SHAHU COLLEGE OF ENGINEERING

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Abstract

Automation of repetitive material-handling operations is essential for improving productivity, precision, consistency, and workplace safety in modern manufacturing. This research presents the design and development of a robotic pick-and-place system integrated with a pneumatic magnetic gripper and vision sensor for automated handling, processing, and inspection of ferromagnetic metallic disc components. The developed system incorporates a six-axis robotic arm, pneumatic actuation, magnetic gripping, and vision-based inspection. The magnetic gripper enables reliable handling of metallic discs, while pneumatic actuation provides controlled approach and retraction. A 5/2 double-solenoid valve controls the pneumatic operation at an air pressure of approximately 4–5 bar. The automated sequence includes component loading using a pneumatic cylinder and vacuum pad, robotic transfer to a first press for center punching, transfer to a second press for peripheral punching, and movement to an unloading station. The developed system integrates material handling, manufacturing operations, robotic motion, pneumatic actuation, sensing, and quality inspection into a coordinated automated process, demonstrating the potential of magnetic gripping and vision-based inspection for reliable and efficient industrial automation.

KEYWORDS

Robotic Automation Magnetic Gripper Pick and Place Pneumatic Actuation Vision Inspection Material Handling

Cite This Article

Mr. Girish.V.Mokat, Mr.Sachin Bhaskar Lahane, Dr.R.H.Shinde, "Design and Experimental Evaluation of a Pneumatic Magnetic Gripper with Vision-Based Inspection for Robotic Pick-and-Place Applications," International Journal of Scientific Research in Engineering and Management, vol. 10, no. 8, pp. 1--, Aug 2026.

Full Article/Conclusion

The present research focused on the design and development of a pneumatic magnetic gripper integrated with a six-axis robotic arm for automated handling of ferromagnetic metallic disc components. The developed system combines magnetic gripping, pneumatic actuation, robotic manipulation, manufacturing operations, and vision-based inspection into a coordinated pick-and-place system. The magnetic gripper provides an effective alternative to conventional mechanical gripping mechanisms by using magnetic attraction to securely hold ferromagnetic workpieces during robotic transfer.Overall, robot-assisted abrasive polishing has considerable potential to provide repeatable, flexible, and high-quality surface finishing for precision manufacturing. Continued development of sensing, adaptive control, process modelling, and intelligent automation will be important for achieving more efficient and autonomous polishing operations. The developed magnetic gripper was successfully integrated with the robotic arm and demonstrated reliable handling of the metallic disc during lifting and transfer operations. The magnetic element provides the required holding force, while the double-acting pneumatic cylinder and 5/2 double-solenoid valve provide controlled approach and retraction of the gripping element.  

References

[1] A. Bicchi, “Hands for dexterous manipulation and robust grasping: A difficult road toward simplicity,” IEEE Transactions on Robotics and Automation, vol. 16, no. 6, pp. 652–662, Dec. 2000, doi: 10.1109/70.897777. [2] M. R. Cutkosky, “On grasp choice, grasp models, and the design of hands for manufacturing tasks,” IEEE Transactions on Robotics and Automation, vol. 5, no. 3, pp. 269–279, Jun. 1989, doi: 10.1109/70.34763. [3] K. B. Shimoga, “Robot grasp synthesis algorithms: A survey,” The International Journal of Robotics Research, vol. 15, no. 3, pp. 230–266, Jun. 1996, doi: 10.1177/027836499601500302. [4] D. Roy, “Development of novel magnetic grippers for use in unstructured robotic workspace,” Robotics and Computer-Integrated Manufacturing, vol. 35, pp. 16–41, 2015, doi: 10.1016/j.rcim.2015.02.003. [5] “Design of compact switchable magnetic grippers for the HyReCRo structure-climbing robot,” Mechatronics, vol. 59, pp. 199–212, 2019, doi: 10.1016/j.mechatronics.2019.04.007. [6]   H. Zhu, Z. Lin, J. Yan, P. Ye, W. Zhang, S. Mao, and Y. Guan, “Compact lightweight magnetic gripper designed for biped climbing robots based on coaxial rotation of multiple magnets,” Robotics and Autonomous Systems, 2022. [7] V. S. Bathula, V. Mendi, S. Chinthamreddy, A. Pavan Kumar, and B. Chandra Bose, “Pick and place operation by collaborating electromagnetic and pneumatic gripper robots,” Materials Today: Proceedings, 2023, doi: 10.1016/j.matpr.2023.06.192. [8] “A low-cost 3D printed electromagnetic gripper for robotic arms,” Mechatronics, vol. 110, 103374, 2025, doi: 10.1016/j.mechatronics.2025.103374. [9] “Electromagnet Gripping in Iron Foundry Automation Part I: Principles and Framework,” International Journal of Computer Science Issues, vol. 8, no. 6, 2011. [10]   T. Shimizu, K. Tadakuma, M. Watanabe, K. Abe, M. Konyo, and S. Tadokoro, “Permanent-magnetically amplified robotic gripper with less clamping width influence on compensation realized by a stepless width adjustment mechanism,” IEEE Robotics and Automation Letters, 2022, doi: 10.1109/LRA.2022.3224664. [11]   H. Zhu, Z. Lin, J. Yan, P. Ye, W. Zhang, S. Mao, and Y. Guan, “Compact lightweight magnetic gripper designed for biped climbing robots based on coaxial rotation of multiple magnets,” Robotics and Autonomous Systems, 2022. [12]   M. T. Gawel et al., research on switchable/electropermanent magnetic grippers for robotic and aerial manipulation, 2017. [13 ] M. Xu et al., “Review of Flexible Robotic Grippers Based on Magnetorheological Materials,” 2024. [14 ] M. Li et al., “Design and Fabrication of a Novel Miniature Magnetic Gripper,” 2024. [15]   J. Park, M. B. G. Jun, and H. Yun, “Vision-Based Robotic Bin Picking,” 2022.

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Publication Date

8/30/2026

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Review Rounds: 2

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