DESIGN OF PROGRESSIVE TOOL FOR EXHAUST MANIFOLD GASKET

DESIGN OF PROGRESSIVE TOOL FOR EXHAUST MANIFOLD GASKET

Prof. N. D. Dudhmal¹, Cyril R. Daniel², Deep S. Kulkarni³, Harshal V. Kulkarni⁴,

Ishang D. Kulkarni⁵

Department of Mechanical Engineering

1. E. S. College of Engineering, Aurangabad, Maharashtra

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Abstract -

The design of a progressive tool developed for the efficient installation of exhaust manifold gaskets. The progressive tool aims to enhance the assembly process by reducing production time and improving overall product quality. Exhaust manifold gaskets are crucial components in automotive engines, ensuring airtight sealing between the engine block and the exhaust manifold. Traditional methods of installing these gaskets involve manual handling, which can be time-consuming and prone to human error. To address these challenges, a progressive tool has been designed to automate and streamline the installation process. The progressive tool incorporates a combination of mechanical and pneumatic mechanisms to achieve efficient gasket installation. It consists of multiple stages, each designed to perform a specific task in the assembly process. The tool is equipped with adjustable clamping mechanisms, ensuring proper alignment and secure positioning of the gasket during installation. The design of the progressive tool focuses on ease of use, reliability, and precision. It utilizes ergonomic features to facilitate operator comfort and minimize fatigue during prolonged use. Additionally, the tool incorporates safety mechanisms to prevent accidents or damage to the gasket or surrounding components.