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Paper ID:IJSREM65689

Development of Thermal-Insulated Bricks Using Eggshell Waste, Lime, and Sand as a Sustainable Clay Replacement

Stream/Area:

-

Subject:

-

Paper ID:

IJSREM65689

Volume:

10 |

6 |

Jun 2026

Pages:

1-7

Publication Frequency:

Monthly (12 issues per year)

DOI
Digital Object Identifier
10.55041/IJSREM65689

License:International Journal of Scientific Research in Engineering and Management follows the Creative Commons Attribution 4.0 (CC BY 4.0) License, allowing free use and distribution with proper attribution.

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Authors

DPBN

Dr. P. B. Nangare

Department of Civil Engineering

All India Shri Shivaji Memorial Society's College Of Engineering , Pune

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Tkk

Tejas kailas khanapure

Department of Civil Engineering

All India Shri Shivaji Memorial Society's College Of Engineering , Pune

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KSS

Krishna Shrikant Somani

Department of Civil Engineering

All India Shri Shivaji Memorial Society's College Of Engineering , Pune

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SAT

Suraj Ashok Tayade

Department of Civil Engineering

All India Shri Shivaji Memorial Society's College Of Engineering , Pune

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RSP

Rushikesh Sanjay Pardeshi

Department of Civil Engineering

All India Shri Shivaji Memorial Society's College Of Engineering , Pune

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GRP

Ganesh Ravindra Patil

Department of Civil Engineering

All India Shri Shivaji Memorial Society's College Of Engineering , Pune

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Mentors

DPBN

Dr. P. B. Nangare

Department of Civil Engineering

All India Shri Shivaji Memorial Society's College Of Engineering , Pune

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Abstract

The poor thermal insulation of a building's outer walls leads to a major increase in the energy used by air conditioners in homes. A key way to improve a building’s energy efficiency is by using bricks that offer better thermal resistance. However, this issue is linked to another important challenge: managing waste in a way that is both cost-effective and eco-friendly, including using it to support industrial development, so as to minimize the negative impact of waste on the environment as waste production increases. To address this, the current study aimed to determine if adding a specific amount of eggshell waste, which acts as a calcium carbonate filler, can consistently result in fired clay bricks with good thermal insulation properties. By carefully examining the physical, chemical, and thermal properties of bricks with different levels of eggshell content, this research shows how waste materials can be reused to make sustainable construction materials with better performance. The results show major improvements in thermal conductivity, along with positive changes in porosity, bulk density, and mechanical strength. Heat Flow Meter analysis showed that the egg shell content namely, formation of siliceous melt leads to higher insulation properties. Compared to regular bricks, bricks made with 7% eggshell and a decrease in density as 8.75%, and an increase in compressive strength of 42.3%. The reduced shrinkage improves the bricks’ stability, while the larger pores and higher porosity enhance their insulation properties, making the bricks more durable and energy-efficient. In particular, bricks with 10% eggshell fired at 1100°C showed the greatest reductions in thermal conductivity (73.3%) compared to pure bricks. Considering these results, adding eggshell waste can help lower the energy needed for heating and cooling buildings. Therefore, using eggshell waste to produce calcium silicate makes it a viable material for thermal insulation, offering a path toward more efficient and sustainable construction materials.

KEYWORDS

Clay–eggshell composite bricks Eggshell waste recycling Shrinkage behavior Bulk density Surface porosity Thermal conductivity.

Cite This Article

Dr. P. B. Nangare, Tejas kailas khanapure, Krishna Shrikant Somani, Suraj Ashok Tayade, Rushikesh Sanjay Pardeshi, Ganesh Ravindra Patil, Dr. P. B. Nangare, "Development of Thermal-Insulated Bricks Using Eggshell Waste, Lime, and Sand as a Sustainable Clay Replacement," International Journal of Scientific Research in Engineering and Management, vol. 10, no. 6, pp. 1-7, Jun 2026. https://doi.org/10.55041/IJSREM65689

Full Article/Conclusion

This study demonstrates that eggshell powder, blended with clay, sand and hydrated lime, can be used to produce lime-cured (non-fired) bricks with improved thermal insulation relative to conventional fired clay bricks, while retaining adequate compressive strength for masonry use. Across eggshell contents of 3–7%, thermal conductivity decreased progressively (down to 0.366 W/m·K at 7% eggshell, a 26.8% reduction versus the conventional brick), density decreased modestly (to 1800 kg/m³), and compressive strength, although declining with higher eggshell content, remained above both the IS 3495 minimum and the conventional brick benchmark throughout. These results support eggshell waste as a viable, low-cost filler for sustainable, energy-efficient masonry, and point toward a practical, kiln-free manufacturing route suitable for small-scale and resource-limited construction settings.

References

1.       Sakhare, V. V. & Ralegaonkar, R. V. Use of bio-briquette ash for the development of bricks. J. Clean. Prod. (2015). 2.       Raut, S. P., Ralegaonkar, R. V. & Mandavgane, S. A. Development of sustainable construction material using industrial and agricultural solid waste: a review of waste-create bricks. Constr. Build. Mater. 25, 4037–4042 (2011). 3.       Gavali, H. R., Bras, A., Faria, P. & Ralegaonkar, R. V. Development of sustainable alkali-activated bricks using industrial wastes. Constr. Build. Mater. 215, 180–191 (2019). 4.       Gavali, H. R. & Ralegaonkar, R. V. Design of eco-efficient housing with sustainable alkali-activated bricks. J. Clean. Prod. 254, 120061 (2020). 5.       Ralegaonkar, R. V., Gavali, H. R., Sakhare, V. V., Puppala, A. J. & Aswath, P. B. Energy-efficient slum house using alternative materials. Proc. Inst. Civ. Eng. (2017). 6.       Sakhare, V. V. & Ralegaonkar, R. V. Development and investigation of cellular lightweight bio-briquette ash bricks. Clean Technol. Environ. Policy (2016). 7.       Xie, X. et al. Thermal performance enhancement of hollow brick by agricultural wastes. Case Stud. Constr. Mater. 16, e01047 (2022). 8.       Sarkar, T., Naskar, M. K., Chakraborty, A., Roy, P. K. & Chakraborty, S. Preparation of high-strength waste-derived eco-friendly ceramic foam as face brick and its estimation of building energy consumption for thermal insulation. J. Build. Eng. 88, 109043 (2024). 9.       Soliman, W., Ahmed, Y. M. Z., Ghitas, A., El-Shater, A. H. & Shahat, M. A. Green building development utilising modified fired clay bricks and eggshell waste. Sci. Rep. 15, 3367 (2025). 10.     IS 3495 (Part 1): 1992. Methods of Tests of Burnt Clay Building Bricks – Determination of Compressive Strength. Bureau of Indian Standards, New Delhi. 11.     IS 15377: 2003. Heat Flow Meter Method for Thermal Conductivity Determination. Bureau of Indian Standards, New Delhi.  

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Publication Date

6/30/2026

Peer Review Type

Double-Blind Peer Review

Review Rounds: 2

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