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Paper ID:IJSREM67969

Displays tank level using PLC

Stream/Area:

-

Subject:

-

Paper ID:

IJSREM67969

Volume:

10 |

10 |

Oct 2026

Pages:

1-10

Publication Frequency:

Monthly (12 issues per year)

DOI
Digital Object Identifier
10.55041/IJSREM67969

License:International Journal of Scientific Research in Engineering and Management follows the Creative Commons Attribution 4.0 (CC BY 4.0) License, allowing free use and distribution with proper attribution.

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Authors

Adinath Ramesh Shinde

Adinath Ramesh Shinde

Electronics & telecommunication

Bhivrabai sawant polytechnic wagholi pune

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Om Prakash Shinde

Om Prakash Shinde

Electronics & telecommunication

Bhivrabai sawant polytechnic wagholi pune

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Ajay Bhaskar Satpute

Ajay Bhaskar Satpute

Electronics & telecommunication

Bhivrabai sawant polytechnic wagholi pune

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W

Waghmode.M.N.

Electronics & telecommunication

Bhivrabai sawant polytechnic wagholi pune

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Abstract

This project presents the design and implementation of a PLC-based tank level monitoring and display system. The system is developed to measure the liquid level inside a tank using a suitable level sensor and process the sensor signal through a Programmable Logic Controller (PLC). The measured level is displayed on an HMI or digital display in real time, allowing the operator to monitor the tank status easily. Based on predefined level limits, the PLC can control the operation of a pump, such as switching it ON when the level is low and OFF when the tank is full. The system can also provide high-level and low-level alarms to prevent overflow, dry running, and wastage of liquid. This PLC-based method improves monitoring accuracy, reduces manual supervision, and increases the safety and efficiency of industrial tank-level control applications.

KEYWORDS

PLC tank level monitoring level sensor HMI pump control automation liquid level display

Cite This Article

Adinath Ramesh Shinde, Om Prakash Shinde, Ajay Bhaskar Satpute, Waghmode.M.N., "Displays tank level using PLC," International Journal of Scientific Research in Engineering and Management, vol. 10, no. 10, pp. 1-10, Oct 2026. https://doi.org/10.55041/IJSREM67969

Full Article/Conclusion

The project “Tank Level Display Using PLC” successfully demonstrates an automatic system for monitoring and controlling the liquid level in a tank. The level sensors detect the liquid condition and send signals to the PLC. The PLC processes these signals and displays the tank level through an HMI, LCD, or LED display.The system automatically starts the pump when the liquid level is low and stops the pump when the tank reaches the full level. This helps prevent tank overflow, liquid wastage, pump dry running, and human errors. The alarm and indicator system also provides useful warnings during low-level, high-level, and emergency conditions.The proposed system is reliable, flexible, easy to operate, and suitable for domestic, agricultural, and industrial applications. It reduces manual supervision and improves the safety and efficiency of liquid-level control. In the future, the system can be enhanced using IoT, SCADA, mobile notifications, data logging, and remote monitoring. Thus, the PLC-based tank-level display system provides an effective and practical solution for automatic tank-level management.  

References

[1] F. D. Petruzella, Programmable Logic Controllers, 5th ed. New York, NY, USA: McGraw-Hill Education, 2017. [2] W. Bolton, Programmable Logic Controllers, 6th ed. Oxford, U.K.: Newnes, 2015. [3] F. Lamb, Industrial Automation: Hands On. New York, NY, USA: McGraw-Hill Education, 2013. [4] J. W. Webb and R. A. Reis, Programmable Logic Controllers: Principles and Applications, 5th ed. Upper Saddle River, NJ, USA: Prentice Hall, 2003. [5] International Electrotechnical Commission, IEC 61131-3: Programmable Controllers—Part 3: Programming Languages. Geneva, Switzerland: IEC, 2013. [6] Siemens AG, SIMATIC S7-1200 Programmable Controller System Manual. Siemens Industry Online Support. [7] Schneider Electric, Modicon M221 Logic Controller Programming Guide. Schneider Electric. 8] Mitsubishi Electric, MELSEC-F Series Programmable Controllers Programming Manual. Mitsubishi Electric Corporation. [9] Endress+Hauser, Level Measurement: Technical Guide for Industrial Applications. Endress+Hauser. [10] R. H. Middleton, Industrial Process Control and Automation. Technical reference material for PLC-based process-control application.  

Editorial & Review Transparency

Publication Date

10/14/2026

Peer Review Type

Double-Blind Peer Review

Review Rounds: 2

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The authors declare no conflict of interest related to this research work.

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