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Paper ID:IJSREM64229

EFFECT OF SPINDLE SPEED VARIATION ON MACHINING PERFORMANCE AND TOOL LIFE

Stream/Area:

-

Subject:

-

Paper ID:

IJSREM64229

Volume:

10 |

5 |

May 2026

Pages:

1-7

Publication Frequency:

Monthly (12 issues per year)

DOI
Digital Object Identifier
Not assigned

License:International Journal of Scientific Research in Engineering and Management follows the Creative Commons Attribution 4.0 (CC BY 4.0) License, allowing free use and distribution with proper attribution.

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Authors

AKV

Ajay Kumar Verma

Department of Mechanical Engineering

K.K. POLYTECHNIC, DHANBAD

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LKS

Lucky Kumar Singh

Department of Mechanical Engineering

K.K. POLYTECHNIC, DHANBAD

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NKR

Nikhil Kumar Rajak

Department of Mechanical Engineering

K.K. POLYTECHNIC, DHANBAD

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NK

Niraj Kumar

Department of Mechanical Engineering

K.K. POLYTECHNIC, DHANBAD

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PK

Prince Kharwar

Department of Mechanical Engineering

K.K. POLYTECHNIC, DHANBAD

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PK

Prasant Kharwar

Department of Mechanical Engineering

K.K. POLYTECHNIC, DHANBAD

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RKY

Rupesh Kumar Yadav

Department of Mechanical Engineering

K.K. POLYTECHNIC, DHANBAD

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Abstract

The speed of the spindle has a great influence on the life of the cutting tool and performance in the process of metal cutting. In order to obtain improved quality of surface finish, accuracy of dimensions, rate of material removal, and extended cutting tool life, correct selection of spindle speed is very important. Although very high spindle speeds increase the heat generated, increase the wear of cutting tool, and cause vibration thus reducing machining efficiency, very low spindle speeds reduce efficiency. This present research is carried out to study the effect of changing spindle speeds on tool life and machining performance in turning process. The lathe machine was run under controlled machining processes during the experimentation process. From the results obtained, optimum spindle speed will yield good machining performance with good surface finish while ensuring that the wear on the tool is minimal. Although increasing the spindle speed increased the rate of production, it was also accompanied by faster tool wear due to overheating of the tool. From the findings of this experiment, it is clear that controlling the spindle speed is crucial in machining processes.

KEYWORDS

Spindle speed Machining performance Tool life Surface roughness Cutting temperature Tool wear Turning operation.

Cite This Article

Ajay Kumar Verma, Lucky Kumar Singh, Nikhil Kumar Rajak, Niraj Kumar, Prince Kharwar, Prasant Kharwar, Rupesh Kumar Yadav, "EFFECT OF SPINDLE SPEED VARIATION ON MACHINING PERFORMANCE AND TOOL LIFE," International Journal of Scientific Research in Engineering and Management, vol. 10, no. 5, pp. 1-7, May 2026.

Full Article/Conclusion

The research sought to investigate the effects of varying spindle speeds on tool life and machine performance in a turning process. Based on experimental results, spindle speed plays an important role in material removal rate, cutting temperature, surface finish, and cutting tool wear behavior. Despite low cutting temperature and cutting tool wear as a result of slow spindle speed, it reduced the efficiency of machining. Despite causing faster cutting tool wear due to high heat production, higher spindle speeds improved material removal rate and efficiency.With low tool wear, better surface finish, and stability in the cutting process, moderate spindle speed (700 RPM) provided the highest efficiency in machining among all experimental variables. In light of experimental results, it is clear that industrial organizations should improve spindle speed for effective machining, quality products, and cutting tool longevity.

References

[1] S. Kalpakjian and S. R. Schmid, Manufacturing Engineering and Technology, 7th ed. Pearson Education, 2014. [2] M. P. Groover, Fundamentals of Modern Manufacturing, 6th ed. Wiley, 2020. [3] J. P. Davim, Machining: Fundamentals and Recent Advances, London, U.K.: Springer, 2008. [4] E. M. Trent and P. K. Wright, Metal Cutting, 4th ed. Butterworth-Heinemann, 2000. [5] A. Bhattacharyya, Metal Cutting: Theory and Practice, New Delhi, India: New Central Book Agency, 2009. [6] F. W. Taylor, On the Art of Cutting Metals, New York, USA: ASME, 1907. [7] G. Boothroyd and W. A. Knight, Fundamentals of Machining and Machine Tools, 3rd ed. CRC Press, 2005. [8] D. A. Dornfeld, S. Min, and Y. Takeuchi, “Recent advances in mechanical micromachining,” CIRP Annals, vol. 55, no. 2, pp. 745–768, 2006. [9] Y. Altintas, Manufacturing Automation: Metal Cutting Mechanics, Machine Tool Vibrations and CNC Design, Cambridge University Press, 2012. [10] T. Childs, K. Maekawa, T. Obikawa, and Y. Yamane, Metal Machining: Theory and Applications, Arnold Publication, 2000.

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Publication Date

5/28/2026

Peer Review Type

Double-Blind Peer Review

Review Rounds: 2

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