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Stream/Area:
-
Subject:
-
Paper ID:
IJSREM66444
Volume:
10 |
7 |
Jul 2026
Pages:
1-10
Publication Frequency:
Monthly (12 issues per year)
License:International Journal of Scientific Research in Engineering and Management follows the Creative Commons Attribution 4.0 (CC BY 4.0) License, allowing free use and distribution with proper attribution.
Civil Engineering
MVR College of Engineering and Technology
Civil Engineering
MVR College of Engineering and Technology
Two-lift concrete pavement is an emerging pavement technology that enhances durability while reducing construction and maintenance costs through the use of different concrete materials in the bottom and top layers. The present study investigates the performance of two-lift concrete pavement using Roller Compacted Concrete (RCC) and Geopolymer Concrete (GPC) as the bottom lift, and Pavement Quality Concrete (PQC) as the top lift. The objective is to evaluate the structural performance and feasibility of using sustainable concrete materials in the bottom layer without compromising pavement performance. Initially, mix designs were developed for PQC, RCC, and GPC following relevant IRC and IS specifications. Fresh and hardened properties of the individual concrete mixes were evaluated through workability, compressive strength, flexural strength, and split tensile strength tests. Based on the laboratory results, two-lift concrete specimens were prepared with a bottom lift thickness of two-thirds of the total depth and a top lift thickness of one-third. The performance of the two-lift concrete system was assessed by determining compressive strength and flexural strength at different curing ages. The results obtained from the RCC-PQC and GPC-PQC combinations were compared with those of conventional PQC pavement. The study also examined the effect of the bottom layer material on the overall strength and structural behaviour of the composite pavement. The experimental results indicate that the two-lift concrete pavement provides satisfactory mechanical performance while reducing the consumption of conventional cement-based pavement concrete. The GPC-PQC combination demonstrated improved sustainability with comparable strength characteristics, whereas the RCC-PQC combination offered a cost-effective alternative for rigid pavement construction. The study concludes that two-lift concrete pavement incorporating RCC or GPC in the bottom lift can serve as a sustainable and economical solution for rigid pavement applications with adequate structural performance.
KEYWORDS
1. The physical properties of cement, fine aggregate, coarse aggregate, fly ash, GGBS, and alkaline activators satisfied the relevant Indian Standards and were found suitable for preparing PQC, RCC, and GPC mixes. 2. The developed mix proportions for PQC, RCC, and GPC produced concrete with satisfactory workability and strength suitable for rigid pavement applications. 3. The workability tests indicated that PQC and GPC exhibited adequate consistency for placement, while RCC showed the expected zero-slump behaviour suitable for roller compaction. 4. The compressive strength of all concrete mixes increased with curing age, demonstrating continuous strength development. The GPC mix achieved the highest compressive strength among the three individual concrete mixes. 5. The split tensile strength results indicated that the incorporation of geopolymer binder improved the tensile resistance of concrete, whereas RCC provided adequate tensile strength for use as the structural bottom layer. 6. The flexural strength of both two-lift concrete systems satisfied the requirements for rigid pavement applications. The GPC–PQC combination exhibited slightly higher flexural strength than the RCC–PQC combination. 7. The RCC–PQC two-lift pavement demonstrated satisfactory structural performance and can be considered a cost-effective alternative to conventional full-depth Pavement Quality Concrete. 8. The GPC–PQC two-lift pavement exhibited excellent mechanical performance while reducing the use of Ordinary Portland Cement, thereby improving the sustainability of rigid pavement construction. 9. The comparative evaluation showed that both RCC–PQC and GPC–PQC systems performed comparably to conventional PQC pavement, indicating that the use of alternative bottom-lift materials does not adversely affect overall pavement performance. 10. The use of industrial by-products such as fly ash and GGBS in geopolymer concrete contributes to the conservation of natural resources and reduction of carbon emissions associated with cement production. 11. Based on the overall laboratory investigation, the GPC–PQC combination may be considered the preferred sustainable option where environmental benefits are prioritized, whereas the RCC–PQC combination provides an economical solution for projects emphasizing construction cost and rapid execution. 12. The results demonstrate that two-lift concrete pavement is a technically feasible approach for rigid pavement construction and has the potential to improve resource efficiency without compromising structural performance.
[1] Indian Roads Congress, Guidelines for Cement Concrete Mix Design for Pavements, IRC:44-2017, New Delhi, India, 2017. [2] Indian Roads Congress, Standard Specifications and Code of Practice for Construction of Concrete Roads, IRC:15-2017, New Delhi, India, 2017. [3] Bureau of Indian Standards, Concrete Mix Proportioning – Guidelines, IS 10262:2019, New Delhi, India, 2019. [4] Bureau of Indian Standards, Plain and Reinforced Concrete – Code of Practice, IS 456:2000, New Delhi, India, 2000. [5] Bureau of Indian Standards, Methods of Tests for Strength of Concrete, IS 516 (Part 1):2021, New Delhi, India, 2021. [6] Bureau of Indian Standards, Splitting Tensile Strength of Concrete – Test Method, IS 5816:1999, New Delhi, India, 1999. [7] Bureau of Indian Standards, Methods of Test for Aggregates for Concrete, IS 2386 (Parts I–IV), New Delhi, India. [8] Bureau of Indian Standards, Ordinary Portland Cement, 53 Grade – Specification, IS 12269:2013, New Delhi, India, 2013. [9] Bureau of Indian Standards, Pulverized Fuel Ash – Specification, Part 1: For Use as Pozzolana in Cement, Cement Mortar and Concrete, IS 3812 (Part 1):2013, New Delhi, India, 2013. [10] Bureau of Indian Standards, Ground Granulated Blast Furnace Slag for Use in Cement, Mortar and Concrete – Specification, IS 16714:2018, New Delhi, India, 2018.
Publication Date
7/31/2026
Peer Review Type
Double-Blind Peer Review
Review Rounds: 2
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