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Paper ID:IJSREM66748

EXPERIMENTAL INVESTIGATION ON THE MECHANICAL STRENGTH AND DURABILITY OF HIGH-PERFORMANCE CONCRETE INCORPORATING COPPER SLAG AS A FINE AGGREGATE REPLACEMENT

Stream/Area:

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Subject:

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Paper ID:

IJSREM66748

Volume:

10 |

8 |

Aug 2026

Pages:

1-7

Publication Frequency:

Monthly (12 issues per year)

DOI
Digital Object Identifier
Not assigned

License:International Journal of Scientific Research in Engineering and Management follows the Creative Commons Attribution 4.0 (CC BY 4.0) License, allowing free use and distribution with proper attribution.

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Authors

M

M.RAMBABU

Civil Engineering

MVR College of Engineering and Technology

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BK

B.V. KRISHNA

Civil Engineering

MVR College of Engineering and Technology

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Abstract

The increasing demand for concrete construction has resulted in significant consumption of natural fine aggregates and has created a need for sustainable alternative materials. Copper slag, an industrial by-product generated during copper extraction and refining, has considerable potential for use as a replacement for natural fine aggregate in concrete. This study experimentally investigates the influence of copper slag on the mechanical strength and durability-related properties of high-performance concrete (HPC). An M50-grade concrete was considered, and natural fine aggregate was replaced with copper slag at six levels: 0%, 20%, 40%, 60%, 80% and 100%, designated as CS0, CS20, CS40, CS60, CS80 and CS100, respectively. The experimental programme included evaluation of fresh concrete workability, compressive strength, splitting tensile strength, flexural strength, ultrasonic pulse velocity, water absorption, sorptivity, rapid chloride penetration and sulphate resistance. The performance of copper-slag concrete was compared with the control concrete to identify the influence of replacement level and determine an appropriate replacement percentage. The study is intended to establish the technical feasibility of utilizing copper slag as a fine aggregate in high-performance concrete while reducing dependence on natural sand and promoting sustainable construction practices. The optimum replacement level is identified based on the combined performance of mechanical and durability-related properties.

KEYWORDS

Copper slag high-performance concrete fine aggregate replacement compressive strength tensile strength flexural strength durability sorptivity chloride penetration sustainable concrete.

Cite This Article

M.RAMBABU, B.V. KRISHNA, "EXPERIMENTAL INVESTIGATION ON THE MECHANICAL STRENGTH AND DURABILITY OF HIGH-PERFORMANCE CONCRETE INCORPORATING COPPER SLAG AS A FINE AGGREGATE REPLACEMENT," International Journal of Scientific Research in Engineering and Management, vol. 10, no. 8, pp. 1-7, Aug 2026.

Full Article/Conclusion

1.      Copper slag can be effectively utilized as a replacement for natural fine aggregate in M50 high-performance concrete. 2.      The workability of fresh concrete was influenced by the increasing copper slag content. The change in slump is attributed primarily to the physical characteristics and water absorption behaviour of copper slag. 3.      Copper slag replacement significantly influenced the compressive strength of HPC. Suitable replacement levels provided satisfactory strength development, while excessive replacement may result in reduced strength. 4.      The splitting tensile strength was also affected by the copper slag content and generally followed the trend observed in compressive strength. 5.      Flexural strength demonstrated that suitable copper slag incorporation can maintain satisfactory bending performance of high-performance concrete. 6.      UPV results provided a useful non-destructive indication of the internal quality and uniformity of the concrete and supported the interpretation of the mechanical strength results. 7.      Water absorption and sorptivity were influenced by the copper slag replacement level. Suitable replacement levels can reduce water ingress by improving the packing characteristics of the concrete. 8.      The RCPT results demonstrated that copper slag replacement can influence resistance to chloride ion penetration. The suitability of a replacement level should be assessed based on the charge passed relative to the control concrete. 9.      Sulphate resistance was affected by copper slag incorporation, and an appropriate replacement level can provide satisfactory resistance under sulphate exposure. 10.   The overall results indicate that the performance of copper-slag concrete depends strongly on the replacement percentage. Therefore, complete replacement of natural fine aggregate should not automatically be considered optimum. 11.   The optimum copper slag content should be selected based on the combined mechanical and durability-related performance rather than on a single property. 12.   The study demonstrates that copper slag has potential as a sustainable fine aggregate replacement in high-performance concrete, thereby reducing the consumption of natural sand and promoting beneficial utilization of an industrial by-product.

References

1] K. S. Al-Jabri, M. Hisada, K. Al-Oraimi, and A. H. Al-Saidy, “Copper slag as sand replacement for high performance concrete,” Cement and Concrete Composites, vol. 31, pp. 483–488, 2009. [2] K. S. Al-Jabri, M. Hisada, A. H. Al-Saidy, and S. K. Al-Oraimi, “Performance of high strength concrete made with copper slag as a fine aggregate,” Construction and Building Materials, vol. 23, pp. 2132–2140, 2009. [3] K. S. Al-Jabri, A. H. Al-Saidy, and R. Taha, “Effect of copper slag as a fine aggregate on the properties of cement mortars and concrete,” Construction and Building Materials, vol. 25, pp. 933–938, 2011. [4] P. S. Ambily, C. Umarani, K. Ravisankar, P. R. Prem, B. H. Bharatkumar, and N. R. Iyer, “Studies on ultra high performance concrete incorporating copper slag as fine aggregate,” Construction and Building Materials, vol. 77, pp. 233–240, 2015. [5] B. K. Mahesh and A. Ravitheja, “Effect of copper slag as fine aggregate replacement in high strength concrete,” Materials Today: Proceedings, vol. 19, no. 2, pp. 409–414, 2019. [6] D. Brindha and S. Nagan, “Durability studies on copper slag admixed concrete,” Asian Journal of Civil Engineering, vol. 12, no. 5, pp. 563–578, 2011. [7] B. Gorai, R. K. Jana, and Premchand, “Characteristics and utilisation of copper slag—A review,” Resources, Conservation and Recycling, vol. 39, pp. 299–313, 2003. [8] C. Shi, C. Meyer, and A. Behnood, “Utilization of copper slag in cement and concrete: A review,” Resources, Conservation and Recycling, vol. 52, pp. 1115–1120, 2008. [9] W. Wu, W. Zhang, and G. Ma, “Optimum content of copper slag as a fine aggregate in high strength concrete,” Materials & Design, vol. 31, pp. 2878–2883, 2010. [10] A. M. Bhoi and Y. D. Patil, “Feasibility assessment of incorporating copper slag as a sand substitute to attain sustainable production perspective in concrete,” Advances in Materials Science and Engineering, vol. 2018, Art. no. 6502890, 2018.

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Publication Date

8/13/2026

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