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Paper ID:IJSREM66116

HIGH ALUMINA BRICK MANUFACTURING , APPLICATION , FAILURE ANALYSIS AND MARKETING IN INDIA

Stream/Area:

-

Subject:

-

Paper ID:

IJSREM66116

Volume:

10 |

7 |

Jul 2026

Pages:

1-14

Publication Frequency:

Monthly (12 issues per year)

DOI
Digital Object Identifier
10.55041/IJSREM66116

License:International Journal of Scientific Research in Engineering and Management follows the Creative Commons Attribution 4.0 (CC BY 4.0) License, allowing free use and distribution with proper attribution.

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Authors

MUKUND KUMAR

MUKUND KUMAR

M. Tech in Cement & Ceramic Technology

Mewar University Chittorgarh

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DNKD

Dr. NEETESH KUMAR DEHARIYA

M. Tech in Cement & Ceramic Technology

Mewar University Chittorgarh

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BSK

Bhupendra Singh Ken

Department of Chemical Engineering,

School of Engineering, P. P. Savani University, Dhamdod, Kosamba, Surat, Gujarat 394125, India

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MV

Mukul Vijay

M. Tech in Cement & Ceramic Technology

Mewar University Chittorgarh

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KN

Kapil Nahar

M. Tech in Cement & Ceramic Technology

Mewar University Chittorgarh

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Abstract

This paper reviews different studies on the properties and performance of refractory bricks, especially high-alumina refractory bricks made from various raw materials and industrial waste products. High-alumina refractory bricks are widely used in industries that operate at very high temperatures because they have excellent heat resistance, high strength, good corrosion resistance, and long service life. The review focuses on how the amount of alumina and the use of industrial waste materials affect the physical, mechanical, and thermal properties of these bricks. It also explains the common manufacturing methods used to produce refractory bricks, such as dry pressing, fused casting, hand moulding, and other formed and unformed techniques. Another important aspect discussed is the use of industrial waste materials as low-cost and environmentally friendly additives. These materials can improve the quality and performance of refractory bricks while reducing production costs and helping to manage industrial waste more effectively. Since refractory bricks are used in extreme temperature conditions, often above 1400°C, they must possess strong thermal and mechanical properties. High-alumina refractory bricks are particularly important in maintaining heat efficiency, structural stability, and reliable operation in furnaces, kilns, and other high-temperature equipment. Overall, this review highlights recent developments in the use of industrial waste materials to produce stronger, more durable, and sustainable high-alumina refractory bricks. These advancements not only improve refractory performance but also support environmentally friendly and cost-effective manufacturing practices.

KEYWORDS

produce refractory bricks such as dry pressing fused casting hand moulding

Cite This Article

MUKUND KUMAR, Dr. NEETESH KUMAR DEHARIYA, Bhupendra Singh Ken, Mukul Vijay, Kapil Nahar, "HIGH ALUMINA BRICK MANUFACTURING , APPLICATION , FAILURE ANALYSIS AND MARKETING IN INDIA," International Journal of Scientific Research in Engineering and Management, vol. 10, no. 7, pp. 1-14, Jul 2026. https://doi.org/10.55041/IJSREM66116

Full Article/Conclusion

High-alumina refractory bricks are widely used in high-temperature industries because of their excellent heat resistance, high strength, and good durability. They play an important role in equipment such as furnaces, kilns, reactors, and steel-making units where reliable performance at high temperatures is required. This review covered the manufacturing process, applications, failure analysis, experimental testing, and marketing of high-alumina bricks. It was found that factors such as alumina content, operating conditions, and manufacturing methods significantly influence their performance. The use of industrial waste materials in refractory production offers a cost-effective and environmentally friendly solution by reducing waste and improving resource utilization. Although high-alumina bricks may experience problems such as thermal shock, corrosion, abrasion, and creep during service, ongoing improvements in materials and manufacturing techniques are helping to increase their lifespan and efficiency. Overall, high-alumina refractory bricks remain essential for modern industries, and future developments in sustainable materials and advanced production methods will further improve their performance and market demand.

References

1.                 Schacht, C. A. (Ed.). (2004). Refractories Handbook. CRC Press, Boca Raton, Florida. 2.                 Chesters, J. H. (1973). Refractories: Production and Properties. Iron and Steel Institute, London. 3.                 Chesters, J. H. (1974). Steel Plant Refractories. Iron and Steel Institute, London. 4.                 Carniglia, S. C., & Barna, G. L. (1992). Handbook of Industrial Refractories Technology. Noyes Publications, New Jersey. 5.                 Norton, F. H. (1968). Refractories (4th Edition). McGraw-Hill, New York. 6.                 Routschka, G., & Wuthnow, H. (2008). Pocket Manual: Refractory Materials (2nd Edition). Vulkan-Verlag, Germany. 7.                 Lee, W. E., & Zhang, S. (2004). Refractories Handbook. CRC Press. 8.                 Kingery, W. D., Bowen, H. K., & Uhlmann, D. R. (1976). Introduction to Ceramics (2nd Edition). John Wiley & Sons. 9.                 Richerson, D. W. (2006). Modern Ceramic Engineering: Properties, Processing and Use in Design (3rd Edition). CRC Press. 10.             Rahaman, M. N. (2003). Ceramic Processing and Sintering (2nd Edition). Marcel Dekker.

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Publication Date

7/16/2026

Peer Review Type

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Review Rounds: 2

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