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ArticlePeer ReviewedOpen AccessPlagiarism Passed
Paper ID:IJSREM62914

INVESTIGATION OF PHYSICAL, MECHANICAL, AND MORPHOLOGICAL PROPERTIES OF HYBRID ALUMINUM COMPOSITE FOAM

Stream/Area:

-

Subject:

-

Paper ID:

IJSREM62914

Volume:

10 |

5 |

May 2026

Pages:

1-7

Publication Frequency:

Monthly (12 issues per year)

DOI
Digital Object Identifier
10.55041/IJSREM62914

License:International Journal of Scientific Research in Engineering and Management follows the Creative Commons Attribution 4.0 (CC BY 4.0) License, allowing free use and distribution with proper attribution.

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Authors

PG

Palak Goyal

FIRE TECHNOLOGY & SAFETY ENGINEERING

VIKRANT UNIVERSITY, GWALIOR

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PVT

Prof. Vishal Tiwari

FIRE TECHNOLOGY & SAFETY ENGINEERING

VIKRANT UNIVERSITY, GWALIOR

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Abstract

Hybrid aluminum composite foams have emerged as advanced lightweight engineering materials due to their superior mechanical strength, low density, enhanced energy absorption capability, and excellent thermal stability. These materials are widely utilized in aerospace, automotive, defense, marine, and structural engineering sectors. The incorporation of ceramic reinforcements such as silicon carbide (SiC), titanium diboride (TiB₂), alumina (Al₂O₃), and fly ash into aluminum matrices significantly improves the physical, mechanical, and morphological properties of the composite foam. This review paper presents a comprehensive investigation into the fabrication techniques, physical characteristics, mechanical behavior, and microstructural properties of hybrid aluminum composite foams. The influence of reinforcement particles, porosity, foam morphology, and processing parameters on the overall performance of the composites has also been critically analyzed. The study concludes that hybrid aluminum composite foams offer significant potential for lightweight structural applications where high strength-to-weight ratio and impact resistance are required.

KEYWORDS

Keywords: Aluminum composite foam Hybrid metal matrix composite AA7075 SiC TiB₂ Morphology Mechanical properties Porosity Lightweight materials.

Cite This Article

Palak Goyal, Prof. Vishal Tiwari, "INVESTIGATION OF PHYSICAL, MECHANICAL, AND MORPHOLOGICAL PROPERTIES OF HYBRID ALUMINUM COMPOSITE FOAM," International Journal of Scientific Research in Engineering and Management, vol. 10, no. 5, pp. 1-7, May 2026. https://doi.org/10.55041/IJSREM62914

Full Article/Conclusion

Hybrid aluminum composite foams represent a promising class of lightweight structural materials with superior physical, mechanical, and morphological properties. Reinforcements such as SiC and TiB₂ significantly improve compressive strength, hardness, wear resistance, and energy absorption capability. Fabrication methods like powder metallurgy and stir casting play a critical role in determining pore morphology and reinforcement distribution. Morphological studies using SEM reveal strong interfacial bonding and refined grain structures in hybrid composites. Although manufacturing challenges remain, ongoing research and technological advancements are expected to further enhance the applicability of aluminum composite foams in advanced engineering sectors.

References

1.                Metal Matrix Composites by K.K. Chawla, Springer Publications, 2013. 2.                Processing and Characterization of Aluminum Foam, Journal of Materials Processing Technology, Vol. 209, pp. 462–472, 2018. 3.                Mechanical Properties of Hybrid Aluminum Matrix Composites, Materials Today Proceedings, 2021. 4.                Microstructural Analysis of AA7075 Reinforced with SiC and TiB2, International Journal of Metalcasting, 2020. 5.                Gibson, L.J. and Ashby, M.F., Cellular Solids: Structure and Properties, Cambridge University Press, 2014. 6.                Surappa, M.K., “Aluminum Matrix Composites: Challenges and Opportunities,” Sadhana, Vol. 28, No. 1–2, pp. 319–334, 2003. 7.                Banhart, J., “Manufacture, Characterization and Application of Cellular Metals and Metal Foams,” Progress in Materials Science, Vol. 46, pp. 559–632, 2001. 8.                Ramachandra, M. and Radhakrishna, K., “Effect of Reinforcement on Wear and Mechanical Properties of Aluminum MMCs,” Journal of Materials Science, 2007. 9.                Alaneme, K.K. and Bodunrin, M.O., “Corrosion Behavior of Aluminum Hybrid Composites,” Tribology in Industry, 2011. 10.             Rohatgi, P.K., “Cast Aluminum Matrix Composites for Automotive Applications,” JOM, Vol. 43, No. 4, pp. 10–15, 1991.

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Publication Date

5/9/2026

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