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Paper ID:IJSREM64405

Investigation of Tool Wear Mechanism During Oblique Metal Cutting

Stream/Area:

-

Subject:

-

Paper ID:

IJSREM64405

Volume:

10 |

5 |

May 2026

Pages:

1-7

Publication Frequency:

Monthly (12 issues per year)

DOI
Digital Object Identifier
Not assigned

License:International Journal of Scientific Research in Engineering and Management follows the Creative Commons Attribution 4.0 (CC BY 4.0) License, allowing free use and distribution with proper attribution.

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Authors

KKD

KARUN KANT DEO

Department of Mechanical Engineering

K.K. College of Engineering and Management, Dhanbad

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NK

NITISH KUMAR

Department of Mechanical Engineering

K.K. College of Engineering and Management, Dhanbad

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RR

RAJIV RANA

Department of Mechanical Engineering

K.K. College of Engineering and Management, Dhanbad

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SK

SOURAV KUMAR

Department of Mechanical Engineering

K.K. College of Engineering and Management, Dhanbad

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AKR

AMIT KUMAR RANA

Department of Mechanical Engineering

K.K. College of Engineering and Management, Dhanbad

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AK

ABHISHEK KUMAR

Department of Mechanical Engineering

K.K. College of Engineering and Management, Dhanbad

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GKP

GOUTAM KUMAR PANDIT

Department of Mechanical Engineering

K.K. College of Engineering and Management, Dhanbad

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Abstract

One of the many parameters that affect the effectiveness of machining process, the accuracy of dimensions, surface finish, and cost of production is tool wear. Oblique cutting involves the use of a cutting edge inclined with the direction of the cutting velocity, and it is very close to practical machining operations such as turning, milling, and drilling. Chip formation, force generation, heat generation, and tool wear are all affected significantly by the inclination angle. Tool wear mechanisms for oblique metal cutting under different cutting conditions are investigated in this paper. For experimentation, carbide cutting tools were employed to machine medium carbon steel specimens. For analyzing the evolution of wear in tools, parameters such as flank wear, crater wear, and microscopic examinations of wear surfaces of the tool were employed. It is apparent from the results that the modes of wear are abrasion, adhesion, diffusion, and oxidation, with increasing levels of wear occurring at higher feed rates and cutting speeds. For maximizing tool life and machining efficiency, an appropriate understanding of wear patterns and cutting parameters have been suggested.

KEYWORDS

Oblique Cutting Tool Wear Flank Wear Crater Wear Carbide Tool Machining Performance Wear Mechanism

Cite This Article

KARUN KANT DEO, NITISH KUMAR, RAJIV RANA, SOURAV KUMAR, AMIT KUMAR RANA, ABHISHEK KUMAR, GOUTAM KUMAR PANDIT, "Investigation of Tool Wear Mechanism During Oblique Metal Cutting," International Journal of Scientific Research in Engineering and Management, vol. 10, no. 5, pp. 1-7, May 2026.

Full Article/Conclusion

Based on the findings of the experimental work, the wear behavior of carbide cutting tools in the case of metal cutting performed in an inclined manner depended heavily on the speed and feed rate. Under any circumstances in cutting operations, wear steadily grew throughout the process of machining. There were two primary types of wear observed, including crater wear occurring on the rake face and flank wear occurring on the clearance face. High temperature and friction were achieved when there was an increase in the cutting speed and feed rate, making the wear phenomenon take place faster. Microscopic examination showed that there were four types of wear mechanisms experienced, namely oxidation, diffusion, adhesion, and abrasion.

References

[1] E. M. Trent and P. K. Wright, Metal Cutting, 4th ed. Oxford, U.K.: Butterworth-Heinemann, 2000. [2] M. C. Shaw, Metal Cutting Principles, 2nd ed. New York, NY, USA: Oxford University Press, 2005. [3] V. P. Astakhov, Tribology of Metal Cutting. Amsterdam, Netherlands: Elsevier, 2006. [4] F. Klocke, Manufacturing Processes 1: Cutting. Berlin, Germany: Springer, 2014. [5] W. Grzesik, Advanced Machining Processes of Metallic Materials. Amsterdam, Netherlands: Elsevier, 2017. [6] I. Svenningsson, “On the mechanism of two-body abrasive wear in turning ‘the spin-split theory’,” Int. J. Adv. Manuf. Technol., vol. 92, pp. 3337–3348, 2017. [7] I. Svenningsson and K. Tatar, “On the mechanism of three-body adhesive wear in turning,” Int. J. Adv. Manuf. Technol., vol. 113, pp. 3457–3472, 2021. [8] R. Wang, D. Yang, W. Wang, F. Wei, Y. Lu, and Y. Li, “Tool Wear in Nickel-Based Superalloy Machining: An Overview,” Processes, vol. 10, no. 11, p. 2380, 2022. [9] P. K. Wright and E. M. Trent, “Metallurgical appraisal of wear mechanisms and processes on high-speed-steel cutting tools,” Metals Technology, vol. 1, no. 1, pp. 13–23, 1974. [10] I. Svenningsson and K. Tatar, “Exploring the mechanics of adhesion in metal cutting,” Int. J. Adv. Manuf. Technol., vol. 127, pp. 3337–3356, 2023.

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Publication Date

6/2/2026

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Double-Blind Peer Review

Review Rounds: 2

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