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Paper ID:10.55041/IJSREM.FCE024

Monte Carlo Simulation for Construction Project Cost Risk Analysis: A Review of Probabilistic Estimation, Contingency Planning and Risk-Driver Modelling

Stream/Area:

-

Subject:

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Paper ID:

10.55041/IJSREM.FCE024

Volume:

10 |

7 |

Jul 2026

Pages:

1-11

Publication Frequency:

Monthly (12 issues per year)

DOI
Digital Object Identifier
10.55041/ijsrem.FCE024

License:International Journal of Scientific Research in Engineering and Management follows the Creative Commons Attribution 4.0 (CC BY 4.0) License, allowing free use and distribution with proper attribution.

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Authors

HRM

Harshavardhan Rajesh More

Civil Engineering

Sanjay Ghodawat University, Kolhapur

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SKS

Shripad Kore Sir

Civil Engineering

Sanjay Ghodawat University, Kolhapur

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Abstract

Construction cost estimates are commonly prepared as deterministic BOQ values, yet actual project expenditure is affected by uncertainty in quantities, market rates, labour productivity, site constraints, design changes, services and finishing specifications. This review synthesises literature on Monte Carlo Simulation (MCS) and related probabilistic methods for construction project cost-risk analysis. It examines how deterministic cost estimation is extended into stochastic forecasting, how probability distributions are assigned to cost items, how percentile outputs such as P50, P80 and P90 support contingency planning, and how item-wise variation can be used to identify risk drivers. The review also integrates insights from fuzzy MCS, correlation-based cost modelling, Bayesian and Markov prediction, schedule-cost integration and predictive analytics. A representative building-project context drawn from the source document indicates the practical relevance of the method: three projects analysed with 10,000 iterations showed mean costs above the base estimate, P90 allowances between about 6.5% and 7.0%, and overrun probabilities close to 80%. Across the reviewed literature, MCS is most useful when the model is transparent, distribution assumptions are defensible, sensitivity or risk-driver outputs are reported, and contingency recommendations are linked to decision confidence. The paper concludes that the next generation of construction cost-risk models should combine BOQ-based simulation with correlation structures, schedule data, live procurement information and project-control dashboards.

KEYWORDS

Monte Carlo Simulation; construction cost risk; probabilistic estimation; BOQ; contingency planning; cost overrun; risk drivers

Cite This Article

Harshavardhan Rajesh More, Shripad Kore Sir, "Monte Carlo Simulation for Construction Project Cost Risk Analysis: A Review of Probabilistic Estimation, Contingency Planning and Risk-Driver Modelling," International Journal of Scientific Research in Engineering and Management, vol. 10, no. 7, pp. 1-11, Jul 2026. https://doi.org/10.55041/ijsrem.FCE024

Full Article/Conclusion

This review examined Monte Carlo Simulation and related probabilistic methods for construction project cost-risk analysis. The synthesis shows that deterministic BOQ estimates remain essential but are incomplete as decision tools because they do not communicate cost range, overrun probability or confidence-based contingency. MCS addresses this weakness by transforming item-level uncertainty into a total cost distribution from which mean cost, standard deviation, P50, P80, P90 and risk allowances can be calculated. The literature confirms that MCS is practical for construction because it can be implemented using existing BOQ structures and understandable distribution assumptions. Triangular distributions are particularly useful when historical data are limited, although their assumptions should be documented carefully. For advanced applications, cost-risk models should incorporate dependence between cost items, schedule-cost interaction, fuzzy or expert uncertainty, and dynamic updating through earned-value or procurement data. The source document reinforces the practical importance of this review. Its three building-project simulations showed high overrun probabilities and the repeated dominance of RCC and finishing-related items as cost-risk drivers. This supports the central conclusion that cost contingency should not be treated as a fixed percentage only; it should be selected from probability-based outputs and supported by item-wise risk-driver control. Future research should therefore focus on integrated, data-updated and decision-oriented cost-risk models that are simple enough for routine construction practice but rigorous enough for academic and professional acceptance.

References

1.      Ali, Z., Zhu, F., & Hussain, S. (2018). Identification and assessment of uncertainty factors that influence the transaction cost in public sector construction projects in Pakistan. Buildings, 8(11), 157. https://doi.org/10.3390/buildings8110157 2.      Ammar, T., Abdel-Monem, M., & El-Dash, K. (2023). Appropriate budget contingency determination for construction projects: State-of-the-art. Alexandria Engineering Journal, 78, 88-103. https://doi.org/10.1016/j.aej.2023.07.035 3.      Ariza Flores, V. A., & Zavala Ascaño, G. (2025). Quantitative risk analysis framework for cost and time estimation in road infrastructure projects. Infrastructures, 10(6), 139. https://doi.org/10.3390/infrastructures10060139 4.      Ashtari, M. A., Ansari, R., Hassannayebi, E., & Jeong, J. (2022). Cost overrun risk assessment and prediction in construction projects: A Bayesian network classifier approach. Buildings, 12(10), 1660. https://doi.org/10.3390/buildings12101660 5.      Bakhshi, P., & Touran, A. (2014). An overview of budget contingency calculation methods in construction industry. Procedia Engineering, 85, 52-60. https://doi.org/10.1016/j.proeng.2014.10.528 6.      Bara, M. (2025). Enhanced Monte Carlo simulation for project risk analysis: Integrating cost and schedule impacts with time-shifted risks and dependency modeling. Applied Operations and Analytics, 1(1), 1-15. https://doi.org/10.1080/29966892.2025.2552675 7.      Barraza, G. A., Back, W. E., & Mata, F. (2004). Probabilistic forecasting of project performance using stochastic S curves. Journal of Construction Engineering and Management, 130(1), 25-32. https://doi.org/10.1061/(ASCE)0733-9364(2004)130:1(25) 8.      Bouayed, Z. (2016). Using Monte Carlo simulation to mitigate the risk of project cost overruns. International Journal of Safety and Security Engineering, 6(2), 293-300. https://doi.org/10.2495/SAFE-V6-N2-293-300 9.      Castro Miranda, S. L., Del Rey Castillo, E., Gonzalez, V., & Adafin, J. (2022). Predictive analytics for early-stage construction costs estimation. Buildings, 12(7), 1043. https://doi.org/10.3390/buildings12071043 10.   Chou, J.-S. (2011). Cost simulation in an item-based project involving construction engineering and management. International Journal of Project Management, 29(6), 706-717. https://doi.org/10.1016/j.ijproman.2010.07.010

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Publication Date

7/28/2026

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