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Paper ID:IJSREM68511

Numerical Simulation of Heat Transfer Characteristics of Aluminium Heat Sink for Electric Vehicle Battery Cooling Using ANSYS Fluent

Stream/Area:

-

Subject:

-

Paper ID:

IJSREM68511

Volume:

10 |

10 |

Oct 2026

Pages:

1-4

Publication Frequency:

Monthly (12 issues per year)

DOI
Digital Object Identifier
Not assigned

License:International Journal of Scientific Research in Engineering and Management follows the Creative Commons Attribution 4.0 (CC BY 4.0) License, allowing free use and distribution with proper attribution.

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Authors

DA

Dr.K.R Aglawe

Mechanical Engineering

Priyadarshini Collae Of Engineering Hingna Nagpur

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SRM

Sakshi R. Mohod

Mechanical Engineering

Priyadarshini Collae Of Engineering Hingna Nagpur

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PRC

Prajwal R. Chute

Mechanical Engineering

Priyadarshini Collae Of Engineering Hingna Nagpur

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BSR

Bhojraj S. Rathod

Mechanical Engineering

Priyadarshini Collae Of Engineering Hingna Nagpur

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PCG

Prajay C. Gharde

Mechanical Engineering

Priyadarshini Collae Of Engineering Hingna Nagpur

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VSA

Vedant S. Ambulkar

Mechanical Engineering

Priyadarshini Collae Of Engineering Hingna Nagpur

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Abstract

Thermal management plays an important role when designing batteries for Electric Vehicles (EV), to ensure they can operate efficiently, safely and for a long time. This paper looks at a simplistic cooling system using an Aluminium Heat Sink with an air duct. The heat transfer characteristics have been looked at using ANSYS Fluent, a CFD software. Three cases of air inlet velocities have been analysed; 1m/s, 2m/s and 3m/s. The highest and lowest temperatures found were 309K, 306K, 305K, 302K, 302K and 299K respectively. This paper shows temperatures in Kelvin. However, other parts of the report mention temperatures in Celsius. This needs to be noted as the temperatures can be found in the files from Fluent. Overall, the higher the velocity the lower the temperatures. This paper shows how CFD can be used to analyse the cooling conditions. However, several recommendations can be made. This includes validating the design, ensuring mesh independence and that all heat inputs and boundary conditions are fully documented.

KEYWORDS

Electric Vehicle Lithium Ion Battery Aluminium Heat Sink Air Cooling Computational Fluid Dynamics ANSYS Fluent Thermal Management.

Cite This Article

Dr.K.R Aglawe, Sakshi R. Mohod, Prajwal R. Chute, Bhojraj S. Rathod, Prajay C. Gharde, Vedant S. Ambulkar, "Numerical Simulation of Heat Transfer Characteristics of Aluminium Heat Sink for Electric Vehicle Battery Cooling Using ANSYS Fluent," International Journal of Scientific Research in Engineering and Management, vol. 10, no. 10, pp. 1-4, Oct 2026.

Full Article/Conclusion

This study looked at an aluminium heat sink and air duct for potential battery cooling in an electric vehicle. Three cases were compared using the temperatures given in the project report. The maximum temperatures were 309, 305 and 302. The minimum temperatures were 306, 302 and 299. As shown in the table the 3m/s case had the lowest temperatures. This suggests further investigation could be carried out on forced air cooling. This has shown how useful CFD can be to compare different operating conditions. However, there was a large inconsistency in the temperatures. The temperatures were given in the table in Kelvin but mentioned in the text. The temperature unit and maximum temperature should be checked against the original Fluent files. The design should be validated experimentally.  

References

[Volume] Buonomo, B., Manca, O., Menale, F., & Nardini, S. (2021). Numerical investigation on the thermal control of lithium batteries for electric cars using metal foams and phase change materials. Journal of Physics: Conference Series, IOP Publishing. [Article Number] [DOI] [Volume] Guo, H., Li, J., Zhu, Z., & Lv, P. (2022). Numerical investigation on thermal performance of battery module with LCP-AFC cooling system applied in electric vehicle. Energy Science & Engineering, Wiley. [Issue] [Pages] [DOI] [Volume] Fatukasi, S.O., & Bello-Ochende, T. (2022). Numerical development of effective cooling system for battery pack of electric vehicles. Materials Today: Proceedings, Elsevier. [Pages] [DOI] [Volume] Al Shdaifat, M.Y., Zulkifli, R., Sopian, K., & Salih, A.A. (2023). Numerical simulation on heat transfer performance of a liquid cold plate for cooling of the electric vehicle battery. Journal of Advanced Research in Fluid Mechanics and Thermal Sciences, 102(1). [Pages] [DOI] [Volume] Sirikasemsuk, S., Wiriyasart, S., Prurapark, R., Naphon, N., & Naphon, P. (2025). Numerical analysis and testing of battery thermal cooling performance using ferrofluid through mini-channel heat sink units. Engineered Science. [Full Publication Details] [Volume] Tayyab, R., Aziz, H., Imran, M., Waseem, Z., Anwar, M., & Khan, T.I. (2025). Thermal management of dry batteries for electric vehicles. Engineering Proceedings, MDPI. [Article Number] [DOI] [Volume] Gu, J., Kim, H.-K., & Jang, S. (2025). Study of cooling performance of liquid cooled EV battery module according to the TIM compression ratio. International Journal of Automotive Technology, Springer Nature. [Pages] [DOI] [Volume] Esen, D.Ö., & Shabaneh, S.A.Y.A. (2026). Integrated thermal management strategies for electric vehicles: A system-level review of battery cooling, heat pump technologies, PCM integration, and cold climate performance. Journal of Thermal Analysis and Calorimetry. [Published?][Full Publication Details]

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Publication Date

10/30/2026

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