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Paper ID:10.55041/IJSREM.RACCES097

Occupational Heat Stress and Workplace Accident Risk Assessment in the Indian Fireworks Manufacturing Industry

Stream/Area:

-

Subject:

-

Paper ID:

10.55041/IJSREM.RACCES097

Volume:

10 |

7 |

Jul 2026

Pages:

1-7

Publication Frequency:

Monthly (12 issues per year)

DOI
Digital Object Identifier
10.55041/ijsrem.RACCES097

License:International Journal of Scientific Research in Engineering and Management follows the Creative Commons Attribution 4.0 (CC BY 4.0) License, allowing free use and distribution with proper attribution.

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Authors

KD

Kunal Deep

Mechanical

GD Goenka University, Sohna

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NS

N.A. Siddiqui

Mechanical

GD Goenka University, Sohna

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PM

Prasenjit Mondal

Mechanical

GD Goenka University, Sohna

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Abstract

The Indian fireworks manufacturing industry, concentrated primarily in Sivakasi, Tamil Nadu, is one of the country's most hazardous industrial sectors due to the combined risks of high ambient temperatures, hazardous chemical handling, and inadequate occupational safety practices. This study presents an integrated assessment of occupational heat stress and workplace accident risk among workers employed in the Indian fireworks industry. A systematic review of published literature, accident reports, and occupational safety studies was conducted to identify the major causes, trends, and contributing factors associated with workplace accidents. The findings indicate that excessive heat exposure adversely affects workers' physiological and cognitive performance, increasing fatigue, dehydration, reduced concentration, and the likelihood of human error. Accident analysis further reveals that friction, chemical decomposition, static electricity, unsafe work practices, and elevated environmental temperatures are the principal contributors to fire and explosion incidents. The study also highlights significant gaps in heat stress monitoring, worker training, risk assessment, and implementation of preventive safety measures. Based on the findings, an integrated occupational safety framework is proposed that emphasizes heat stress monitoring, engineering controls, administrative interventions, worker awareness, and compliance with safety regulations. The study contributes to occupational health and industrial safety literature by demonstrating the critical relationship between heat stress and accident occurrence, thereby providing practical recommendations for improving worker safety, reducing accident frequency, and promoting sustainable manufacturing practices in the Indian fireworks industry.

KEYWORDS

Fireworks Industry Heat Stress Fireworks Accidents FTA Sivakasi Cracker

Cite This Article

Kunal Deep, N.A. Siddiqui, Prasenjit Mondal, "Occupational Heat Stress and Workplace Accident Risk Assessment in the Indian Fireworks Manufacturing Industry," International Journal of Scientific Research in Engineering and Management, vol. 10, no. 7, pp. 1-7, Jul 2026. https://doi.org/10.55041/ijsrem.RACCES097

Full Article/Conclusion

Being one of the major contributors in fireworks industry, India also possesses some serious threats when it comes to occupational hazards in the industry. In India, the highest percentage of crackers are manufactured in a city called Sivakasi. As a part of this paper, several published works in authentic journals have been reviewed to collect the data regarding the accidents in fireworks industries in India.  It has been analysed through the review that The potential hazards associated in these types of industries basically are burn and explosion hazard, manufacturing hazard and respiratory hazard[3]. Manufacturing hazards can be cause by numerous factors such as generation of spark by friction and sudden impact forces during filling operation, carelessness in handling of materials, mixing wrong proportion of chemicals that can lead to thermal decomposition[4]. It has been found that there are no standard procedures or methods for manufacturing and for mixing the proportion of the chemicals, in addition to it the workers have no idea about the hazardous nature of the chemicals they are handling as they do not have any training for these types of jobs [7]. As fireworks industries are associated with dealing harmful and explosive chemicals so it is considered as one of the most hazardous industries since no or barely few safety protocols are there. As a part of study, we found out that most of the fireworks is manufactured in southern part of the country. As a matter of fact, the average temperature of the southern region of India remains on the higher side thus it is probably a good research idea to calculate the heat index of all the days on which accident occurred in fireworks industries in India for the past few years. As a conclusion of several studies, we found out that several works have been carried out in the past on hazards associated with fireworks industries globally. But there has been no prior work done in order to quantify the accident data to understand the loopholes of the system. All we have is qualitative analysis of the accidents discussing the hazardous processes. So, even after so many studies, accidents do occur in fireworks industries hampering numerous lives every year. Thus, it is the need of the hour to perform quantitative analysis of the accidents in order to investigate the neglected aspects of accidents in fireworks industries in India.

References

[1]         “History Of Fireworks.” https://www.bigfireworks.com/Resources/History-Of-Fireworks/ (accessed Apr. 02, 2022). [2]         M Surianarayanan, “M Surianarayanan, S. S. (2008). Accident data analysis and hazard assessment in fireworks manufacture. Sci. Tech. Energetic Materials , Vol.69, 8.” Accessed: Apr. 03, 2022. [Online]. Available: http://www.jes.or.jp/mag/stem/Vol.69/documents/Vol.69,No.6,p.161-168.pdf. [3]         D. Katoria, D. Mehta, D. Sehgal, and S. Kumar, “A Review of Risks to Workers Associated with Fireworks Industry,” Int. J. Environ. Eng. Manag., vol. 4, no. 3, pp. 259–264, 2013, Accessed: Apr. 04, 2022. [Online]. Available: http://www.ripublication.com/ijeem.htm. [4]         S. Vethathiri Pakkirisamy, S. Mahadevan, S. Suthangathan Paramashivan, and M. Asit Baran, “Water induced thermal decomposition of pyrotechnic mixtures – Thermo kinetics and explosion pathway,” J. Loss Prev. Process Ind., vol. 30, no. 1, pp. 275–281, Jul. 2014, doi: 10.1016/J.JLP.2014.03.005. [5]         A. Vijayakumar, A. Veerasimman, R. Ramar, R. Shanmugavel, and I. Nallathambi, “Fireworks hazards and its consequences – A brief analysis,” Mater. Today Proc., Feb. 2021, doi: 10.1016/J.MATPR.2020.12.1209. [6]         “[PDF] Accident analysis in fireworks industries for the past decade in Sivakasi | Semantic Scholar.” https://www.semanticscholar.org/paper/Accident-analysis-in-fireworks-industries-for-the-Rajathilagam-Azhagurajan/e41079eb23f7dbb15064639ee0662a79a9950034 (accessed Mar. 20, 2022). [7]         “Analysis Of Safety Climate In Fireworks Industries... - Google Scholar.” https://scholar.google.com/scholar?hl=en&as_sdt=0%2C5&q=+Analysis+Of+Safety+Climate+In+Fireworks+Industries+In+Tamilnadu.adu.&btnG= (accessed Apr. 04, 2022). [8]         S. Ramaswamy and A. Professor, “PLANNING OF INDUSTRIAL ESTATE FOR FIREWORKS INDUSTRIES IN SIVAKASI,” Int. J. Eng. Sci. Technol., vol. 2, no. 6, pp. 2207–2217, 2010, Accessed: Apr. 04, 2022. [Online]. Available: http://www.kalasalingam.ac.in. [9]         M. Anandhan, T. Prabaharan, M. Muhaidheen, and S. Balamurugan, “Fire Safety Assessment in Manufacturing of Fireworks Products,” Int. J. Mech. Eng. Technol. (IJMET, vol. 9, no. 10, pp. 1336–1345, 2018, Accessed: Apr. 04, 2022. [Online]. Available: http://www.iaeme.com/IJMET/index.asp1336http://www.iaeme.com/ijmet/issues.asp?JType=IJMET&VType=9&IType=10http://www.iaeme.com/IJMET/issues.asp?JType=IJMET&VType=9&IType=10http://www.iaeme.com/IJMET/index.asp1337. [10]       A. Azhagurajan, L. Prakash, and K. Jeyasubramanian, “Prevention of explosion accidents by employing boron instead of aluminium in flash powder,” Process Saf. Environ. Prot., vol. 131, pp. 160–168, Nov. 2019, doi: 10.1016/J.PSEP.2019.09.014.

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Publication Date

7/16/2026

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