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Stream/Area:
-
Subject:
-
Paper ID:
IJSREM65727
Volume:
10 |
6 |
Jun 2026
Pages:
1-8
Publication Frequency:
Monthly (12 issues per year)
License:International Journal of Scientific Research in Engineering and Management follows the Creative Commons Attribution 4.0 (CC BY 4.0) License, allowing free use and distribution with proper attribution.

Department of computer application
Nehru Institute of Information Technology and Management,coimbatore.

Department of computer application
Nehru Institute of Information Technology and Management,coimbatore.
The electronics manufacturing industry faces persistent challenges in ensuring consistent quality control during printed circuit board (PCB) production, where even microscopic defects such as solder bridges, missing components, misalignment, copper trace breaks, and short circuits can lead to catastrophic field failures, costly recalls, and compromised product reliability. Traditional manual inspection processes are slow, labor-intensive, inconsistent across human inspectors, and increasingly unable to keep pace with the speed and miniaturization demands of modern high-density PCB assembly lines. PCBGuard proposes an intelligent, automated PCB defect detection system that leverages Computer Vision and Deep Learning techniques to identify, classify, and localize manufacturing defects in real time with high precision. The system employs a Convolutional Neural Network (CNN) based image classification pipeline combined with object detection architectures to scan PCB images captured through high-resolution industrial cameras, comparing them against reference templates and learned defect signatures to flag anomalies instantaneously. The platform integrates an image preprocessing module for noise reduction and alignment correction, a defect classification engine trained on a diverse dataset of common PCB faults, a real-time inspection dashboard for quality engineers, and a reporting and analytics module that tracks defect trends across production batches. Evaluation results demonstrate high detection accuracy, low false rejection rates, and significantly reduced inspection time compared to manual quality assurance workflows. PCBGuard offers a scalable, cost-effective solution that bridges the gap between traditional manual inspection and fully automated optical inspection (AOI) systems, making advanced defect detection accessible to small and medium-scale electronics manufacturers.
KEYWORDS
The project "PCBGuard: Smart PCB Defect Detection System for Quality Assurance in Electronics Manufacturing" has been successfully designed and developed as a comprehensive, intelligent platform that directly addresses the growing need for accurate, scalable, and cost-effective automated quality assurance in electronics manufacturing. The integration of deep learning-based defect classification and object detection has demonstrated strong effectiveness in identifying common PCB manufacturing defects across diverse board layouts and imaging conditions, while maintaining detection latency suitable for real-time production line integration. The system's modular architecture ensures adaptability across manufacturing environments of varying scale, from small workshop assembly lines to high-volume industrial production facilities. The real-time inspection dashboard and analytics reporting modules successfully empower quality engineers and production managers with actionable, data-driven insights into defect trends and production quality, supporting continuous process improvement initiatives. Overall, PCBGuard demonstrates that high-quality automated PCB inspection need not require the prohibitive cost and complexity of traditional commercial AOI hardware, offering a scalable and accessible model for next-generation electronics manufacturing quality assurance. Future work will focus on expanding the defect category taxonomy, incorporating multi-angle and X-ray imaging support for detecting internal layer defects, and exploring edge-deployed model optimization to further reduce inspection latency on resource-constrained production hardware.
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Publication Date
6/30/2026
Peer Review Type
Double-Blind Peer Review
Review Rounds: 2
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Conflict of Interest
The authors declare no conflict of interest related to this research work.
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