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ArticlePeer ReviewedOpen AccessPlagiarism Passed
Paper ID:IJSREM65727

PCBGuard: Smart PCB Defect Detection System for Quality Assurance in Electronics Manufacturing

Stream/Area:

-

Subject:

-

Paper ID:

IJSREM65727

Volume:

10 |

6 |

Jun 2026

Pages:

1-8

Publication Frequency:

Monthly (12 issues per year)

DOI
Digital Object Identifier
10.55041/IJSREM65727

License:International Journal of Scientific Research in Engineering and Management follows the Creative Commons Attribution 4.0 (CC BY 4.0) License, allowing free use and distribution with proper attribution.

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Authors

Brithin Vincent V

Brithin Vincent V

Department of computer application

Nehru Institute of Information Technology and Management,coimbatore.

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Anandha Priya N

Anandha Priya N

Department of computer application

Nehru Institute of Information Technology and Management,coimbatore.

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Abstract

The electronics manufacturing industry faces persistent challenges in ensuring consistent quality control during printed circuit board (PCB) production, where even microscopic defects such as solder bridges, missing components, misalignment, copper trace breaks, and short circuits can lead to catastrophic field failures, costly recalls, and compromised product reliability. Traditional manual inspection processes are slow, labor-intensive, inconsistent across human inspectors, and increasingly unable to keep pace with the speed and miniaturization demands of modern high-density PCB assembly lines. PCBGuard proposes an intelligent, automated PCB defect detection system that leverages Computer Vision and Deep Learning techniques to identify, classify, and localize manufacturing defects in real time with high precision. The system employs a Convolutional Neural Network (CNN) based image classification pipeline combined with object detection architectures to scan PCB images captured through high-resolution industrial cameras, comparing them against reference templates and learned defect signatures to flag anomalies instantaneously. The platform integrates an image preprocessing module for noise reduction and alignment correction, a defect classification engine trained on a diverse dataset of common PCB faults, a real-time inspection dashboard for quality engineers, and a reporting and analytics module that tracks defect trends across production batches. Evaluation results demonstrate high detection accuracy, low false rejection rates, and significantly reduced inspection time compared to manual quality assurance workflows. PCBGuard offers a scalable, cost-effective solution that bridges the gap between traditional manual inspection and fully automated optical inspection (AOI) systems, making advanced defect detection accessible to small and medium-scale electronics manufacturers.

KEYWORDS

PCB Defect Detection Automated Optical Inspection Computer Vision Convolutional Neural Network Deep Learning Quality Assurance Electronics Manufacturing Image Classification Object Detection Defect Classification Smart Manufacturing Industry 4.0

Cite This Article

Brithin Vincent V, Anandha Priya N, "PCBGuard: Smart PCB Defect Detection System for Quality Assurance in Electronics Manufacturing," International Journal of Scientific Research in Engineering and Management, vol. 10, no. 6, pp. 1-8, Jun 2026. https://doi.org/10.55041/IJSREM65727

Full Article/Conclusion

The project "PCBGuard: Smart PCB Defect Detection System for Quality Assurance in Electronics Manufacturing" has been successfully designed and developed as a comprehensive, intelligent platform that directly addresses the growing need for accurate, scalable, and cost-effective automated quality assurance in electronics manufacturing. The integration of deep learning-based defect classification and object detection has demonstrated strong effectiveness in identifying common PCB manufacturing defects across diverse board layouts and imaging conditions, while maintaining detection latency suitable for real-time production line integration. The system's modular architecture ensures adaptability across manufacturing environments of varying scale, from small workshop assembly lines to high-volume industrial production facilities. The real-time inspection dashboard and analytics reporting modules successfully empower quality engineers and production managers with actionable, data-driven insights into defect trends and production quality, supporting continuous process improvement initiatives. Overall, PCBGuard demonstrates that high-quality automated PCB inspection need not require the prohibitive cost and complexity of traditional commercial AOI hardware, offering a scalable and accessible model for next-generation electronics manufacturing quality assurance. Future work will focus on expanding the defect category taxonomy, incorporating multi-angle and X-ray imaging support for detecting internal layer defects, and exploring edge-deployed model optimization to further reduce inspection latency on resource-constrained production hardware.

References

1. LeCun, Y., Bengio, Y., and Hinton, G., Deep Learning, Nature, vol. 521, pp. 436–444, 2015. 2. Ren, S., He, K., Girshick, R., and Sun, J., Faster R-CNN: Towards Real-Time Object Detection with Region Proposal Networks, Advances in Neural Information Processing Systems (NeurIPS), 2015. Available: [https://arxiv.org/abs/1506.01497] 3. Redmon, J., Divvala, S., Girshick, R., and Farhadi, A., You Only Look Once: Unified, Real-Time Object Detection, IEEE Conference on Computer Vision and Pattern Recognition (CVPR), 2016. Available: [https://arxiv.org/abs/1506.02640] 4. Huang, W. and Wei, P., A PCB Dataset for Defects Detection and Classification, arXiv preprint, 2019. Available: [https://arxiv.org/abs/1901.08204] 5. He, K., Zhang, X., Ren, S., and Sun, J., Deep Residual Learning for Image Recognition, IEEE Conference on Computer Vision and Pattern Recognition (CVPR), 2016. Available: [https://arxiv.org/abs/1512.03385]

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Publication Date

6/30/2026

Peer Review Type

Double-Blind Peer Review

Review Rounds: 2

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