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Stream/Area:
-
Subject:
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Paper ID:
IJSREM66406
Volume:
10 |
7 |
Jul 2026
Pages:
1-11
Publication Frequency:
Monthly (12 issues per year)
License:International Journal of Scientific Research in Engineering and Management follows the Creative Commons Attribution 4.0 (CC BY 4.0) License, allowing free use and distribution with proper attribution.

Department of Mechanical Engineering
Padmabhooshan Vasantraodada Patil Institute of Technology, Budhgaon, Maharashtra, India

Department of Mechanical Engineering
Padmabhooshan Vasantraodada Patil Institute of Technology, Budhgaon, Maharashtra, India
Carbon nanotube (CNT)-reinforced aluminum matrix nanocomposites have emerged as promising lightweight structural materials due to their superior mechanical, tribological, and thermal properties. Among aluminum alloys, A357 is widely used because of its excellent castability, high strength-to-weight ratio, and extensive applications in the aerospace and automotive industries. The incorporation of multi-walled carbon nanotubes (MWCNTs) into the A357 matrix enhances mechanical performance through grain refinement, efficient load transfer, Orowan strengthening, and thermal mismatch strengthening. However, achieving uniform CNT dispersion and strong interfacial bonding remains a major challenge, particularly in liquid-state processing. Stir casting is considered the most economical and scalable fabrication technique for producing aluminum matrix nanocomposites. This review critically examines recent developments in CNT-reinforced aluminum matrix nanocomposites, with particular emphasis on A357 alloy fabricated by stir casting. It summarizes fabrication techniques, CNT dispersion methods, processing parameters, microstructural characterization, and the influence of CNT reinforcement on tensile strength, hardness, wear resistance, and overall composite performance. The review also discusses the principal strengthening mechanisms and critically evaluates key challenges, including CNT agglomeration, porosity formation, poor wettability, and the limited research available on A357-based nanocomposites. Finally, future research directions are proposed, focusing on process optimization, hybrid reinforcement strategies, advanced characterization, and industrial-scale production. This review provides a comprehensive overview of current research and highlights opportunities for developing high-performance A357-MWCNT nanocomposites through stir casting
KEYWORDS
Carbon nanotube (CNT)-reinforced aluminum matrix nanocomposites have emerged as promising lightweight materials because of their superior mechanical and tribological properties. The reviewed studies show that MWCNT addition improves tensile strength, hardness, wear resistance, and microstructural refinement through grain refinement, load transfer, Orowan strengthening, and thermal mismatch strengthening. Among the available fabrication methods, stir casting is the most economical and industrially viable technique for producing aluminum nanocomposites. The literature indicates that composite performance largely depends on CNT dispersion, interfacial bonding, reinforcement content, and processing parameters. Although extensive research has been conducted on AA7075 and other aluminum alloys, studies on A357-MWCNT nanocomposites fabricated by stir casting remain limited. Challenges such as CNT agglomeration, poor wettability, and porosity continue to hinder their full potential. Future research should focus on optimizing stir casting parameters, improving CNT dispersion, employing advanced characterization techniques, and investigating fatigue, corrosion, and thermal properties. Overall, A357-MWCNT nanocomposites produced by stir casting offer significant potential for lightweight aerospace, automotive, and engineering applications, making them a promising area for future research and industrial development.
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Publication Date
7/30/2026
Peer Review Type
Double-Blind Peer Review
Review Rounds: 2
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