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ArticlePeer ReviewedOpen AccessPlagiarism Passed
Paper ID:IJSREM64162

SAFEGUARD: AI-Powered Industrial Safety Monitoring System

Stream/Area:

-

Subject:

-

Paper ID:

IJSREM64162

Volume:

10 |

5 |

May 2026

Pages:

1-9

Publication Frequency:

Monthly (12 issues per year)

DOI
Digital Object Identifier
10.55041/IJSREM64162

License:International Journal of Scientific Research in Engineering and Management follows the Creative Commons Attribution 4.0 (CC BY 4.0) License, allowing free use and distribution with proper attribution.

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Authors

Tushar Shamrao Parit

Tushar Shamrao Parit

Department of Computer Science and Engineering

SHRI BALASAHEB MANE SHIKSHAN PRASARAK MANDAL'S ASHOKRAO MANE GROUP OF INSTITUTIONS (AN AUTONMOUS INSTITUTE)

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Harshvardhan Umesh Sarnobat

Harshvardhan Umesh Sarnobat

Department of Computer Science and Engineering

SHRI BALASAHEB MANE SHIKSHAN PRASARAK MANDAL'S ASHOKRAO MANE GROUP OF INSTITUTIONS (AN AUTONMOUS INSTITUTE)

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Vaishnavi Sanjay Khade

Vaishnavi Sanjay Khade

Department of Computer Science and Engineering

SHRI BALASAHEB MANE SHIKSHAN PRASARAK MANDAL'S ASHOKRAO MANE GROUP OF INSTITUTIONS (AN AUTONMOUS INSTITUTE)

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Gaurav Madhukar Patil

Gaurav Madhukar Patil

Department of Computer Science and Engineering

SHRI BALASAHEB MANE SHIKSHAN PRASARAK MANDAL'S ASHOKRAO MANE GROUP OF INSTITUTIONS (AN AUTONMOUS INSTITUTE)

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Prakash Maruti Patil

Prakash Maruti Patil

Department of Computer Science and Engineering

SHRI BALASAHEB MANE SHIKSHAN PRASARAK MANDAL'S ASHOKRAO MANE GROUP OF INSTITUTIONS (AN AUTONMOUS INSTITUTE)

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Mentors

Vaibhavi Baban Koli

Vaibhavi Baban Koli

Department of Computer Science and Engineering

SHRI BALASAHEB MANE SHIKSHAN PRASARAK MANDAL'S ASHOKRAO MANE GROUP OF INSTITUTIONS (AN AUTONOMOUS INSTITUTE)

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Abstract

Worker safety in industrial and hazardous environments is a critical challenge due to the increasing number of workplace accidents caused by negligence, improper safety practices, and delayed supervision. Traditional safety monitoring methods mainly depend on manual observation, which is time-consuming, less efficient, and prone to human error. To address these issues, this paper proposes an AI-Based Industrial Worker Health and Safety Monitoring System that provides automated real-time monitoring of workers using computer vision and intelligent alert mechanisms. The proposed system is designed to detect whether industrial workers are wearing essential Personal Protective Equipment (PPE), such as safety helmets and safety vests, through continuous video monitoring using a camera-based system. The captured video frames are processed using computer vision and object detection techniques to identify workers and analyze their compliance with industrial safety regulations. In the current prototype stage, the system uses a laptop camera for real-time monitoring and testing purposes, making the implementation cost-effective and easy to deploy. The system also includes a Hazard Zone Detection Module that monitors restricted or dangerous areas inside industrial environments. Whenever a worker enters a hazardous zone without authorization or safety compliance, the system immediately triggers a siren alert to warn the worker and surrounding personnel, thereby helping prevent accidents and injuries. In addition, an automated Email Notification Module is integrated into the system, which sends alert messages to the manager or supervisor whenever safety violations are detected, such as absence of helmets or safety vests. This enables faster response and effective monitoring without continuous manual supervision. The proposed solution combines automation, artificial intelligence, and real-time surveillance to improve industrial safety standards and reduce workplace risks. The system is designed as a low-cost and scalable prototype that can be further enhanced using advanced deep learning algorithms, IoT sensors, cloud computing, and CCTV integration for deployment in large-scale industrial environments. The overall objective of the project is to create a smart industrial safety monitoring framework that enhances worker protection, improves compliance with safety regulations, and minimizes accident risks in hazardous workplaces.

KEYWORDS

Industrial Safety Artificial Intelligence Computer Vision PPE Detection Helmet Detection Safety Vest Detection Hazard Zone Monitoring Real-Time Monitoring Email Alert System OpenCV Worker Safety Smart Surveillance System.

Cite This Article

Tushar Shamrao Parit, Harshvardhan Umesh Sarnobat, Vaishnavi Sanjay Khade, Gaurav Madhukar Patil, Prakash Maruti Patil, Vaibhavi Baban Koli, "SAFEGUARD: AI-Powered Industrial Safety Monitoring System," International Journal of Scientific Research in Engineering and Management, vol. 10, no. 5, pp. 1-9, May 2026. https://doi.org/10.55041/IJSREM64162

Full Article/Conclusion

In this project, an AI-Based Industrial Worker Health and Safety Monitoring System has been proposed using Computer Vision and Artificial Intelligence technologies. The system was developed to improve workplace safety by continuously monitoring industrial workers and detecting safety violations in real time.   The proposed framework uses a camera-based monitoring system to detect workers and identify whether mandatory Personal Protective Equipment (PPE) such as helmets and safety vests are being used properly. The system also includes a Hazard Zone Monitoring feature that detects unauthorized worker entry into dangerous or restricted industrial areas. Whenever safety violations are detected, the system activates a siren alert and automatically sends email notifications to the manager or supervisor for immediate action.   The implementation demonstrated that the proposed system can effectively reduce dependency on manual supervision and provide an efficient automated solution for industrial safety management. The preprocessing and object detection modules helped improve monitoring accuracy and real-time detection performance under different environmental conditions.   Compared to traditional manual monitoring systems, the proposed framework provides a smarter, faster and more cost-effective approach for workplace safety monitoring. The developed prototype also shows strong potential for future implementation in smart industries and Industry 4.0 environments.   Overall, the proposed Industrial Worker Health and Safety Monitoring System contributes toward improving worker protection, reducing accident risks and enhancing industrial automation using Artificial Intelligence, Computer Vision and intelligent alert mechanisms

References

1.      Redmon, J., Divvala, S., Girshick, R., and Farhadi, A., “You Only Look Once: Unified, Real-Time Object Detection,” IEEE Conference on Computer Vision and Pattern Recognition (CVPR), pp. 779–788, 2016. This paper introduced the YOLO algorithm for fast and real-time object detection. 2.      Bochkovskiy, A., Wang, C. Y., and Liao, H. Y. M., “YOLOv4: Optimal Speed and Accuracy of Object Detection,” arXiv preprint arXiv:2004.10934, 2020. This research improved object detection accuracy and speed using the YOLOv4 model. 3.      Jocher, G., et al., “YOLO by Ultralytics,” GitHub Repository, 2023.This repository provides practical implementation of YOLO models for real-time object detection applications. 4.      Viola, P., and Jones, M., “Rapid Object Detection using a Boosted Cascade of Simple Features,” IEEE Conference on Computer Vision and Pattern Recognition (CVPR), vol. 1, pp. 511–518, 2001. This paper introduced a fast object detection method using Haar Cascade classifiers. 5.      Bradski, G., “The OpenCV Library,” Dr. Dobb’s Journal of Software Tools, 2000.This work introduced OpenCV, an important library for image processing and computer vision tasks. 6.      Ren, S., He, K., Girshick, R., and Sun, J., “FasterR-CNN: Towards Real-Time Object Detection with Region Proposal Networks,” IEEE Transactions on Pattern Analysis and Machine Intelligence, vol. 39, no. 6, pp. 1137–1149, 2017.This research proposed Faster R-CNN for accurate and efficient object detection. 7.      He, K., Gkioxari, G., Dollár, P., and Girshick, R., “Mask R-CNN,” IEEE International Conference on Computer Vision (ICCV), pp. 2961–2969, 2017. This paper presented Mask R-CNN for object detection and image segmentation. 8.      Sultana, F., Sufian, A., and Dutta, P., “Advancements in Image Classification using Convolutional Neural Network,” International Conference on Computer Engineering and Technology, pp. 122–129, 2018. This study discussed the effectiveness of CNN models in image classification applications. 9.      Girshick, R., “Fast R-CNN,” IEEE International Conference on Computer Vision (ICCV), pp. 1440–1448, 2015.This paper introduced Fast R-CNN for improving object detection speed and performance. 10.   Wang, Z., Qin, Z., and Zhang, Y., “Real-Time Helmet Detection Based on Deep Learning for Worker Safety,” IEEE Access, vol. 8, pp. 196650–196660, 2020.This research focused on deep learning-based helmet detection for industrial worker safety monitoring..

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Publication Date

5/27/2026

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Review Rounds: 2

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