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Stream/Area:
-
Subject:
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Paper ID:
IJSREM62020
Volume:
10 |
4 |
April 2026
Pages:
1-10
Publication Frequency:
Monthly (12 issues per year)
License:International Journal of Scientific Research in Engineering and Management follows the Creative Commons Attribution 4.0 (CC BY 4.0) License, allowing free use and distribution with proper attribution.
Department of Chemical Engineering
Annamalai University, Annamalainagar, Tamilnadu, India
Department of Chemical Engineering
Annamalai University, Annamalainagar, Tamilnadu, India
Department of Chemical Engineering
Annamalai University, Annamalainagar, Tamilnadu, India
Department of Chemical Engineering
Annamalai University, Annamalainagar, Tamilnadu, India
Department of Chemical Engineering
Annamalai University, Annamalainagar, Tamilnadu, India
Safety within the chemical sector encompasses a multifaceted array of components, including hazard detection, risk mitigation, engineering safety measures, regulatory compliance, and emergency preparedness. The chemical industry is exposed to significant risks due to extreme operational conditions, such as elevated temperatures and pressures, coupled with the extensive handling of toxic, flammable, and corrosive substances. This document provides a comprehensive overview of safety practices in the chemical sector, emphasizing the critical role of hazard detection and the integration of emerging technologies such as artificial intelligence and the Internet of Things. The research examines essential safety components, including frameworks for Process Safety Management (PSM) and hazard identification techniques such as Hazard and Operability Study (HAZOP) and Failure Mode and Effects Analysis (FMEA). Furthermore, this review explores the role of advanced technologies particularly AI-powered anomaly detection, Digital Twins, and IoT-enabled real-time monitoring as pivotal factors in enhancing Safety Management Systems. This research highlights the critical significance of safety culture and the ALARP (As Low As Reasonably Practicable) principle in risk reduction by examining historical incidents such as the Bhopal disaster, Seveso, and Deepwater Horizon. Furthermore, the study utilizes analytical models, including the Swiss Cheese Model and risk matrices, to elucidate failure pathways and propose mitigation strategies. The findings suggest that while engineering controls are vital, the integration of technological innovation with a strong safety culture constitutes the most effective strategy to prevent catastrophic events and foster environmental responsibility within an evolving industrial context.
KEYWORDS
The chemical industry has seen substantial advancements in safety, influenced by past accident experiences and technological progress. Nonetheless, reaching a state of zero incidents necessitates ongoing enhancements in safety management systems, employee education, and organizational culture. This study emphasizes that ensuring safety in the chemical sector demands a comprehensive and proactive strategy for safety management. The study concludes that: 1. Process safety management is crucial for averting catastrophic events 2. Human factors are vital in influencing safety outcomes 3. Digital technologies can greatly improve safety monitoring and control Robust regulatory frameworks and adherence are essential Future research should concentrate on predictive and proactive strategies, incorporating advanced technologies, and utilizing AI and big data to identify risks before they materialize.
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Publication Date
4/30/2026
Peer Review Type
Double-Blind Peer Review
Review Rounds: 2
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