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Paper ID:IJSREM62301

Design and Fabrication of Advance Staircase Climbing Robot

Stream/Area:

-

Subject:

-

Paper ID:

IJSREM62301

Volume:

10 |

5 |

May 2026

Pages:

1-6

Publication Frequency:

Monthly (12 issues per year)

DOI
Digital Object Identifier
10.55041/IJSREM62301

License:International Journal of Scientific Research in Engineering and Management follows the Creative Commons Attribution 4.0 (CC BY 4.0) License, allowing free use and distribution with proper attribution.

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Authors

SS

Shamoil Shaikh

Department of Mechanical Engineering

Rizvi College of Engineering

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HS

Hashir Shaikh

Department of Mechanical Engineering

Rizvi College of Engineering

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AA

Abdullah Ansari

Department of Mechanical Engineering

Rizvi College of Engineering

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AS

Aamir Shirgaonkar

Department of Mechanical Engineering

Rizvi College of Engineering

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Mentors

AK

Amol Khatkhate

Department of Mechanical Engineering

Rizvi College of Engineering

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Abstract

This paper presents the design and fabrication of an advanced staircase-climbing robot capable of traversing steps and uneven terrains with improved stability and efficiency. The objective is to overcome the limitations of conventional wheeled robots in obstacle negotiation. The proposed system employs a rocker-bogie mechanism that ensures continuous ground contact of all six wheels, enhancing traction and load distribution. A lightweight PVC chassis is used to reduce power consumption while maintaining structural strength. Each wheel is driven by a high-torque DC geared motor to generate sufficient force for stair ascent and descent. An Arduino UNO R3-based control system coordinates motor operations, with provision for future integration of autonomous navigation. Experimental evaluation demonstrates successful climbing of standard staircases with stable performance and effective load handling for light payloads such as sensors or cameras. The results indicate improved mobility and reliability in rough environments. However, performance is influenced by motor torque and battery capacity, and the absence of advanced feedback control limits precision. The system shows strong potential for applications in rescue, inspection, and surveillance tasks.

KEYWORDS

Key Words: Staircase climbing robot Rocker-bogie mechanism mobile robotics terrain navigation DC geared motors Arduino control.

Cite This Article

Shamoil Shaikh, Hashir Shaikh, Abdullah Ansari, Aamir Shirgaonkar, Amol Khatkhate, "Design and Fabrication of Advance Staircase Climbing Robot," International Journal of Scientific Research in Engineering and Management, vol. 10, no. 5, pp. 1-6, May 2026. https://doi.org/10.55041/IJSREM62301

Full Article/Conclusion

This project focuses on overcoming the mobility limitations of conventional robots when faced with staircases and uneven terrains. Through careful analysis and systematic planning, the design employs a rocker-bogie mechanism combined with a lightweight PVC frame to achieve both stability and cost-effectiveness. The use of PVC material ensures reduced overall weight while maintaining sufficient structural strength for climbing operations. Integration of sensors and a microcontroller-based control system allowed the robot to operate seamlessly and maintain balance during movement. Analytical evaluations on torque, load distribution, and centre of gravity confirm the technical feasibility of the design for real-world applications such as inspection, rescue operations, and surveillance in multi-level environments. Overall, the investigation establishes a strong foundation for developing terrain-adaptive mobile robots that are affordable, efficient, and reliable. The logical analysis and preliminary findings indicate that the proposed robot design can successfully negotiate staircases without compromising balance or performance. The project demonstrates that by combining a simple mechanical structure with intelligent control, a practical robotic system can be developed with limited resources.

References

1.      Simon Chamorro, Victor Klemm, Miguel de la Iglesia Valls, Christopher Pal, and Roland Siegwart “Reinforcement Learning for Blind Stair Climbing with Legged and Wheeled-Legged Robots” 2.      Antonio Pappalettera, Giulio Reina and Giacomo Mantriota “Design and Analysis of Tracked Stair-Climbing Robot Using Innovative Suspension System” 3.      Hitesh Arora, Prashun Das Gupta, Deepak Kumar, Abhishek, Ishank Taluja, Ugen Lhendup Lachenpa, Rajeev Kumar, Shubham Sharma, Abhinav Kumar, Mohamed Abbas “Design and analysis of a stairs-climbing military bot for efficient and stable movement on various terrains” 4.      Naresh Tuppathi and Mahesh Goud Nizampet “DESIGN, ANALYSIS AND FABRICATION OF ROCKER BOGIE MECHANISM” 5.      Akumalla Lukmanhakim A, Kadri Shadab A, Shaikh Aamir I, Tevildar Eebad A, Ameya Nadkarni “Design of Prototype based on Rocker Bogie Mechanism for Stair Climbing Material Handling Equipment” 6.      Abhisek Verma, Chandrajeet Yadav, Bandana Singh, Arpit Gupta, Jaya Mishra, Abhishek Saxena “Design of Rocker-Bogie Mechanism” 7.      SRINATH S, NEVYA K ABRAHAM “DESIGN AND FABRICATION OF SIX WHEELS ROCKER BOGIE MECHANISMS” 8.      Sunil Chandrashekar Poojar1, Sharath V2, Nidhish U Shetty3, Rakshith4, Jaganesh Chengappa “Fabrication of Spraying Robot Using Rocker Bogie Mechanism” 9.      Analysis of a Stair-Climbing Mobile Robot with Rocker Bogie Mechanism, Mechanism and Machine Theory 50, pp. 90–108. 10.   T. Thueer and R. Siegwart (2010), Mobility evaluation of wheeled all-terrain robots, Robotics and Autonomous Systems 58 (2010), pp. 508~519, ISSN: 0921-8890

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Publication Date

5/2/2026

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Review Rounds: 2

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