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Stream/Area:
-
Subject:
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Paper ID:
10.55041/IJSREM.FCE013
Volume:
10 |
6 |
Jun 2026
Pages:
1-12
Publication Frequency:
Monthly (12 issues per year)
License:International Journal of Scientific Research in Engineering and Management follows the Creative Commons Attribution 4.0 (CC BY 4.0) License, allowing free use and distribution with proper attribution.
Department of Civil Engineering
FET, JAIN (Deemed-to-be University), Bengaluru-562112, Karnataka, India
Department of Civil Engineering
FET, JAIN (Deemed-to-be University), Bengaluru-562112, Karnataka, India
Concrete is one of the most widely used construction materials due to its strength and durability; however, cement production contributes significantly to environmental pollution and high energy consumption. To address these concerns, this study investigates the use of Alccofine-1203 and iron waste as sustainable alternatives in concrete. Alccofine, an ultra-fine slag-based material, acts as a supplementary cementitious material, while iron waste is used as a partial replacement for fine aggregate. The research focuses on evaluating the mechanical and durability properties of M30 grade concrete with varying replacement levels of 0%, 5%, 10%, and 15%. Standard tests, including slump, compressive strength, and split tensile strength, were conducted at 7 and 28 days. The results indicate that Alccofine improves workability due to its fine particle size and filler effect, while also enhancing strength through the formation of additional calcium silicate hydrate (C–S–H) gel. Iron waste contributes to improved density and interlocking within the concrete matrix. The optimum performance was observed at 10% replacement, achieving a compressive strength of approximately 33.5 MPa at 28 days, which is higher than conventional concrete. Beyond this level, a slight reduction in strength was noted due to excessive replacement of cement. Overall, the combined use of Alccofine and iron waste enhances strength, durability and sustainability. This approach promotes efficient waste utilization and reduces the environmental impact of concrete production, making it a viable solution for eco-friendly construction.
KEYWORDS
1. Optimal Percentage of Sand Replacement with Iron Waste The experimental results indicate that replacing fine aggregate with iron waste improves both compressive and split tensile strength up to an optimum level. The best performance was observed at 10% iron waste replacement, where split tensile strength reached 2.53 MPa at 28 days, compared to 2.36 MPa for conventional concrete. Beyond this level, strength reduced, indicating that excessive replacement negatively affects performance. 2. Impact of Alccofine on Compressive Strength The study clearly shows that the incorporation of Alccofine significantly improves the compressive strength of concrete up to an optimum level. From the experimental results, compressive strength increased from 28.6 MPa (0%) to 33.5 MPa (10%) at 28 days, indicating a substantial enhancement. However, beyond 10% replacement, strength decreased, confirming that 10% Alccofine is the optimum content for achieving maximum strength. 3. Recommendations for Sustainable Concrete Manufacturing Based on the findings of this study, the following recommendations are proposed: · Use Alccofine as a partial cement replacement in the range of 8–12% for general structural applications to achieve a balance between strength, durability, and sustainability. · Replace fine aggregate with iron waste up to 15–20% to enhance strength while maintaining workability and avoiding segregation issues.
[1] M. Vijaya Sekhar Reddy, K. Ashalatha and K. Surendra Studies on Eco-Friendly Concrete by Partial Replacement of Cement with Alccofine and Fine Fly Ash vol. 11, NO. 5, 2016 [2] Ansari U.S., Chaudhri I.M., Ghuge N.P., Phatangre R.R High- Performance Concrete with Partial Replacement of Cement by ALCCOFINE & Fly Ash Vol. 5, No.2,2015 [3] Mohammed Qureshi, Yogendra Tandel, Bhavin Patel Experimental Study on High Strength Concrete using Fly Ash and Alccofine Vol. 2, (4),2014 [4] Bhanavath Sagar and M V N Sivakumar (2021) “Use of Alccofine-1203 in Concrete: Review on Mechanical and Durability Properties” [5] B Sagar and M V N Sivakumar (2020) “An Experimental and Analytical Study on Alccofine Based High Strength Concrete” [6] IS 10262 (2009): Guidelines for concrete mix design proportioning. [7] IS 456(2000) : Plain and Reinforced Concrete. [8] IS 9103(1999) : Specification for Concrete Admixture. [9] IS 383 (1970):Specification for Coarse and Fine Aggregates From Natural Sources for Concrete. [10] S.Tiwari and P. Gangwar, "Evaluate the effect eff of acid attack on rubberised concrete using crumb tyre rubber and replacement of cement by alccofine," Materials Today Proceedi ngs, vol. 47, pp. 3778-3782, Jan. 2021, doi: 10.1016/j.matpr.2021.03.006
Publication Date
6/18/2026
Peer Review Type
Double-Blind Peer Review
Review Rounds: 2
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