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Paper ID:IJSREM63339

IoT Enabled Vision-Guided Robotic Arm System for Automated Color-Based Object Segregation

Stream/Area:

-

Subject:

-

Paper ID:

IJSREM63339

Volume:

10 |

5 |

May 2026

Pages:

1-6

Publication Frequency:

Monthly (12 issues per year)

DOI
Digital Object Identifier
10.55041/IJSREM63339

License:International Journal of Scientific Research in Engineering and Management follows the Creative Commons Attribution 4.0 (CC BY 4.0) License, allowing free use and distribution with proper attribution.

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Authors

Piyush Bandre

Piyush Bandre

Electronic & Telecommunication Engineering

Priyadarshini Bhagwati College Of Engineering

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NT

Niwant Tembhurnikar

Electronic & Telecommunication Engineering

Priyadarshini Bhagwati College Of Engineering

KA

Kushal Agade

Electronic & Telecommunication Engineering

Priyadarshini Bhagwati College Of Engineering

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AW

Aman Waghmare

Electronic & Telecommunication Engineering

Priyadarshini Bhagwati College Of Engineering

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KN

Karan Nagpure

Electronic & Telecommunication Engineering

Priyadarshini Bhagwati College Of Engineering

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DPP

Dr. Pravin Pokle

Electronic & Telecommunication Engineering

Priyadarshini Bhagwati College Of Engineering

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Mentors

DPP

Dr. Pravin Pokle

Electronic & Telecommunication Engineering

Priyadarshini Bhagwati College Of Engineering

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Abstract

The rapid advancement of Industry 4.0 technologies has increased the demand for intelligent and automated industrial sorting systems capable of performing accurate object segregation with minimal human intervention. Traditional sorting mechanisms often rely on expensive industrial robotic platforms and conventional sensor-based approaches that suffer from limited adaptability, high maintenance costs, and sensitivity to environmental variations. To address these challenges, this research presents the design and implementation of a vision-guided intelligent robotic arm for automated color-based object segregation using IoT and cloud computing technologies. The proposed system utilizes a decentralized architecture that separates computational perception from mechanical actuation to improve processing efficiency and operational reliability. A high-definition optical sensor integrated with a Python-based OpenCV engine performs real-time image acquisition, HSV color masking, contour detection, and centroid calculation for identifying colored objects. The processed data is transmitted through the lightweight MQTT communication protocol using the HiveMQ cloud broker, enabling low-latency communication and real-time cloud monitoring. An ESP32 dual-core microcontroller receives the transmitted commands and controls multiple servo motors to perform precise pick-and-place operations. The robotic arm is fabricated using lightweight PVC materials to achieve a low-cost and sustainable mechanical structure while maintaining adequate stability for industrial sorting applications. Experimental analysis demonstrates that the proposed system achieves high sorting accuracy, efficient cloud synchronization, and reliable object detection under varying lighting conditions. The integration of computer vision, IoT communication, and embedded control makes the system suitable for smart manufacturing, warehouse automation, educational robotics, and small-scale industrial applications. The proposed framework provides a scalable and cost-effective alternative to conventional industrial robotic systems and contributes toward the development of affordable Industry 4.0 automation solutions.

KEYWORDS

. Keywords: Vision-Guided Robotic Arm Computer Vision OpenCV ESP32 MQTT HiveMQ IoT Automated Object Segregation Industrial Automation Industry 4.0 Cloud Computing HSV Color Detection.

Cite This Article

Piyush Bandre, Niwant Tembhurnikar, Kushal Agade, Aman Waghmare, Karan Nagpure, Dr. Pravin Pokle, Dr. Pravin Pokle, "IoT Enabled Vision-Guided Robotic Arm System for Automated Color-Based Object Segregation," International Journal of Scientific Research in Engineering and Management, vol. 10, no. 5, pp. 1-6, May 2026. https://doi.org/10.55041/IJSREM63339

Full Article/Conclusion

The proposed Vision-Guided Intelligent Robotic Arm System successfully demonstrates the integration of Computer Vision, IoT, and embedded automation technologies for automated color-based object segregation. The system utilizes OpenCV-based image processing, MQTT cloud communication, and ESP32-based robotic control to perform efficient real-time pick-and-place operations. The implementation of HSV color detection and cloud-integrated communication improves sorting accuracy, operational reliability, and real-time monitoring capabilities. The lightweight PVC structure and low-cost hardware components make the system suitable for educational, research, and small-scale industrial applications. The developed framework provides a scalable, cost-effective, and intelligent automation solution for Industry 4.0 environments. The proposed system can be further enhanced using Artificial Intelligence and advanced object recognition techniques for future smart manufacturing and robotic automation applications. The proposed system provides a scalable and cost-effective solution for next-generation smart industrial automation applications.

References

[1] G. Bradski and A. Kaehler, Learning OpenCV: Computer Vision with the OpenCV Library, O’Reilly Media, 2018. [2] S. K. Lakshmanan and R. Kumar, “Real-Time Color Object Detection and Sorting using OpenCV and Arduino,” IEEE International Conference on Robotics and Automation (ICRA), pp. 210–215, 2019. [3] A. Gupta and R. Bansal, “Performance Analysis of MQTT and HTTP Protocols for IoT Applications,” IEEE International Conference on Computing and Communication, pp. 102–108, 2020. [4] P. Chinchansure and A. Kulkarni, “Design and Implementation of Color Sensing Industrial Robot using IoT,” International Research Journal of Engineering and Technology (IRJET), vol. 7, no. 6, pp. 245–250, 2020. [5] V. Sharma and N. Gupta, “Vision-Based Robotic Arm for Automated Sorting in Small Scale Industries,” International Journal of Engineering Research (IJER), vol. 9, no. 4, pp. 1120–1126, 2020. [6] M. T. H. Khan and A. S. M. Bakar, “A Smart Sorting Robot based on Color Sensing and IoT Monitoring,” International Journal of Advanced Science and Technology, vol. 29, no. 5, pp. 440–448, 2020. [7] S. S. Patil and M. S. Gaikwad, “IoT Based Industrial Automation and Monitoring System,” International Journal of Scientific Research in Engineering and Management (IJSREM), vol. 5, no. 7, pp. 12–18, 2021. [8] D. R. Patil and S. M. Kherde, “Color-Based Object Segregation Using Machine Vision and Robotic Arm,” International Journal of Scientific Research in Science and Technology, vol. 8, no. 3, pp. 156–162, 2021. [9] S. L. Varma and K. R. Reddy, “Low-Cost Industrial Automation using ESP32 and MQTT via HiveMQ Broker,” IEEE Global Conference on Wireless Computing and Networking, pp. 301–307, 2021. [10] T. S. Kumar and B. M. Rao, “Automatic Object Sorting System using Python and Embedded Controllers,” Journal of Robotics and Control, vol. 3, no. 2, pp. 88–95, 2022. [11] Espressif Systems, ESP32 Technical Reference Manual, Version 4.6, 2023. [12] A. S. Akinyemi and O. K. Boyinbode, “Development of a Vision-Guided Robot for Industrial Applications,” International Journal of Computer Theory and Engineering, vol. 15, no. 2, pp. 54–59, 2023. [13] K. S. Shaji and A. R. Jose, “MQTT Based Remote Control of Robotic Manipulators,” IEEE International Conference on Inventive Research in Computing Applications (ICIRCA), pp. 455–460, 2024. [14] J. Redmon and A. Farhadi, “YOLO-Based Object Detection for Intelligent Robotic Applications,” IEEE Conference on Computer Vision and Pattern Recognition (CVPR), pp. 7263–7271, 2024.  

Editorial & Review Transparency

Publication Date

5/16/2026

Peer Review Type

Double-Blind Peer Review

Review Rounds: 2

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