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ArticlePeer ReviewedOpen AccessPlagiarism Passed
Paper ID:IJSREM65216

MECHANICAL CHARACTERIZATION OF WELDED AA7075ALUMINUM ALLOY USING TIG WELDING WITH CERAMIC INTERFACE

Stream/Area:

-

Subject:

-

Paper ID:

IJSREM65216

Volume:

10 |

6 |

Jun 2026

Pages:

1-9

Publication Frequency:

Monthly (12 issues per year)

DOI
Digital Object Identifier
10.55041/IJSREM65216

License:International Journal of Scientific Research in Engineering and Management follows the Creative Commons Attribution 4.0 (CC BY 4.0) License, allowing free use and distribution with proper attribution.

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Authors

DK

Dr.K.Rajesh Kumar

Department of Mechanical Engineering

Vidya Jyothi Institute of Technology,Hyderabad,Telengana

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SCR

Sunil Choudary Rathanlal

Department of Mechanical Engineering

Vidya Jyothi Institute of Technology,Hyderabad,Telengana

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LLEKR

L. Laxmi Eswar Konda Reddy

Department of Mechanical Engineering

Vidya Jyothi Institute of Technology,Hyderabad,Telengana

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Abstract

Gas metal arc welding is a fusion welding process having wide applications in industry. In this process proper selection of input welding parameters is necessary in order to obtain a good quality weld with good tensile strength and subsequently increase the productivity of the process. In order to obtain a good quality weld of high tensile strength, it is therefore, necessary to control the input welding parameters. Among different types of welding processes, TIG welding is the most widely used for joining the parts as it has significant advantages as compare with other welding processes. The current work is based on how to increase the tensile strength, Impact strength and micro structural properties of welding joints by applying the manual TIG welding process. To achieve the best possible solution experiments were conducted using Aluminum AA7075 plates by applying various welding parameters like voltage, current, welding speed etc.

KEYWORDS

Aluminum AA7075 plates TIG Welding Welding parameters Weld strength Microstructure properties

Cite This Article

Dr.K.Rajesh Kumar, Sunil Choudary Rathanlal, L. Laxmi Eswar Konda Reddy, "MECHANICAL CHARACTERIZATION OF WELDED AA7075ALUMINUM ALLOY USING TIG WELDING WITH CERAMIC INTERFACE," International Journal of Scientific Research in Engineering and Management, vol. 10, no. 6, pp. 1-9, Jun 2026. https://doi.org/10.55041/IJSREM65216

Full Article/Conclusion

The investigation into the mechanical characterization of AA7075-T6 TIG weldments     establishes a clear hierarchy of process effectiveness. The use of conventional TIG welding      on 6mm plates of AA7075-T6 is limited by the trade-off between penetration and thermal     degradation. Based on the comparative analysis of 150A, 170A, and 200A current settings,     the 200 Amp current with CeO2 flux application represents the optimal welding parameter     for 6 mm AA7075-T6 plates. This configuration maximizes joint efficiency by providing     superior fusion zone properties while mitigating the softening of the heat-affected zone.

References

[1] Vargas, Javier & Salcedo, Jaime & Pacheco, Jovanny & Hernandez, Roque. (2013).   Analysis of heat input effect on the mechanical properties of Al-6061-T6 alloy weld   joints. Materials & Design. Vol;52. [2] Li, Hui & Zou, Jiasheng & Junshan, Yao & Peng, Haoping. (2017). The effect of TIG welding techniques on microstructure, properties and porosity of the welded joint of  2219 aluminum alloy. Journal of Alloys and Compounds. [3] Çevik, Bekir. (2018). Gas tungsten arc welding of 7075 aluminum alloy: microstructure properties, impact strength, and weld defects. Materials Research Express. Vol;5. [4]  Wang, Yipeng & Cong, Baoqiang & Qi, Bojin & Yang, Mingxuan & Lin, Sanbao. (2018). Process characteristics and properties of AA2219 aluminum alloy welded by double pulsed VPTIG welding. Journal of Materials Processing Technology [5]  Maamar, Hakem & Lebaili, Soltane & Mathieu, Stéphane & Miroud, D. & Lebaili, Abdelatif & Cheniti, Billel. (2019). Effect of microstructure and precipitation  phenomena on the mechanical behavior of AA6061-T6 aluminum alloy weld. International Journal of Advanced Manufacturing Technology. [6] Muhammad & Li, Jing-long & Taimoor, Muhammad & Siddiqui, Mohammad &   Siddiqui, Sumair & Xiong, Jiang-tao. (2020). Investigation on the process parameters of  TIG-welded Aluminum alloy through mechanical and microstructural characterization.         Defence Technology. [7] A.Ramarajan & Jayakumar, K. (2023). Influence of pulsed TIG welding process         parameters on the mechanical characteristics of AA5083 with AA6082 weldments.         Materials Research Express. Vol;10 [8] Alzahrani, B., Ahmed, M. M. Z., Habba, M. I. A., Fouad, R. A., Elshaghoul, Y. G. Y., &         Gadallah, E. A. (2025). TIG Welding of EN AW-6082 Al Alloy: A Comparative         Analysis of Filler Rods on Microstructural and Mechanical Performance. Journal of         Manufacturing and Materials Processing, 9(1), 21.    

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Publication Date

6/20/2026

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