Improvement of Life of Extrusion Breaker Plate

This research investigates the optimization of extrusion breaker plate design by transitioning from straight holes to tapered holes. Extrusion processes are vital in various industries, and the efficiency of these processes heavily relies on the performance of breaker plates. The objective of this study is to assess the impact of hole geometry on extrusion performance. A thorough literature review reveals gaps in understanding the effects of hole geometry on extrusion processes, motivating the need for this research. The methodology involves fabricating breaker plates with tapered holes and conducting experiments to compare their performance against plates with traditional straight holes. Throughput, pressure profiles, melt temperature, and product quality are among the parameters measured during experimentation. The results demonstrate notable improvements in extrusion performance with the implementation of tapered holes, including enhanced flow characteristics and pressure distribution. The discussion interprets these findings within the context of existing literature, emphasizing the potential benefits for industrial applications. This research contributes to the advancement of extrusion technology by offering insights into optimized breaker plate design, with implications for improved efficiency and product quality.