PLM Implementation for Automobile Manufacturer
Name: Mr. Sachin Suryakant More
Project Guide: Dr. U. S. Bhapkar
Abstract:
The modern automotive industry is facing increasing pressure to innovate rapidly, maintain regulatory compliance, and efficiently manage complex product lifecycles. Traditional systems often suffer from data silos, poor traceability, and disconnected workflows, leading to inefficiencies in design, manufacturing, and collaboration. This project addresses these challenges by implementing a comprehensive Product Lifecycle Management (PLM) system using Dassault Systèmes’ 3DEXPERIENCE platform within a mid-sized automobile manufacturing company.
The primary goal of the project is to assess, design, implement, and evaluate a centralized PLM solution that facilitates seamless integration across departments such as design, quality, manufacturing, and procurement. Through a phased rollout that includes requirement analysis, platform configuration (ENOVIA, CATIA, DELMIA), stakeholder training, and post-deployment performance assessment, the project showcases how digital transformation through PLM can lead to measurable operational improvements.
A case study on AutoNova Ltd. demonstrates real-world application, where KPIs such as design cycle time, issue resolution rate, BOM accuracy, and cross-departmental collaboration were significantly enhanced. The results indicate a 36% reduction in average design time, a 57% improvement in issue resolution, and better compliance through centralized data governance.
This report also explores the strategic importance of PLM as both a methodology and technological framework, underlining its role in driving continuous improvement, supporting concurrent and collaborative engineering, and enabling scalability for future expansion. The implementation of the 3DEXPERIENCE platform serves as a blueprint for similar organizations aiming to modernize their product development processes and become future-ready in the era of Industry 4.0.