Optimization of Forging Parameters to Improve Mechanical Properties of Steel Components

Optimization of Forging Parameters to Improve Mechanical Properties of Steel Components

Rahul kumar, Dharmedra Kumar Chouhan, Pintu Mahato, Debashish Roy, Md Owaish Raja Ansari & Arnav raj

Department of Mechanical Engineering

K.K.Polytechnic, Govindpur,Dhanbad

ABSTRACT

Forging is a common metal forming process that heavily improves the mechanical properties of parts by enhancing grain refinement and structural integrity. In this investigation, the goal is to maximize important forging parameters like deformation temperature, strain rate, and die geometry to obtain improved mechanical performance in medium carbon steel parts. Both experimental trials and finite element simulations were utilized to analyze the effect of these parameters on tensile strength, hardness, and microstructure properties. Taguchi method and ANOVA test were used to analyze the optimal parameter settings. The outcomes show that controlled high-temperature forging and moderate strain rate coupled with optimized die curvature produce better grain flow, lower porosity, and better mechanical properties. This optimization not only improves the quality of forged components but also saves material and energy in the forging process. The results of this work are also specifically pertinent for automotive and industrial uses where strength and toughness are essential.